Progressive Dynamics LIFE-AIR 1000 Service Manual Download Page 6

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BLOWER AND PLENUM ASSEMBLY

1.  Support the Blower and Plenum Assembly while removing the 4 screws  from top

hose interface.

2.  Unp lug the 3  pin har ness fro m the te mpera ture sen sor to the  Front P anel C ontrol. 

Some units may have two 3 pin harnesses to be removed.  If this is the case, the
sensors must be marked so that they can be reconnected to the same location when
reassemb led.  Keep  the heat shrin k with the p lugs.  This m ust be reinstalle d to
keep harnesses from vibrating free.

3.  Unplug the 4 pin harness connecting the Front Panel Control and the Blower and

Plen um A ssem bly.

4.  Remove the Green wire from the Blower housing.
5.  Remo ve the assem bly from the b ack of the  unit.
6.  To remove the Blower from the Plenum assembly remove the 3 or 4 nuts holding

the blower to the Plenum.

FRONT PANEL CONTROL AND FACE PLATE

1.  Remove the Blower and Plenum assembly as shown above.
2.  Remove the 6 #4 nuts from the studs holding the front panel to the chassis using a

1/4 inch nut driver.

3.  Disconnect the brown wire from the Time-out control board.  Some units may have

connecters in-line with the brown wire.  If this is the case disconnect the wire at
the connecters.

4.  Disconnect the White and Black wire harness using the in-line connectors.
5.  Disconnect the 2 pin Self-test switch harness from the control board.
6.  With a SHARP razor knife carefully cut the silicone sealant between the front

panel and the chassis.

7.  Lift the Front Panel from the chassis.

Summary of Contents for LIFE-AIR 1000

Page 1: ...SERVICE MANUAL MODELS PD2580 PD1000 PD1000 S PD1000 1 PD1000 1S 507 Industrial Rd Marshall Mi 49068 616 781 4241 fax 616 781 7802 www progressivedynamicsmedical com ...

Page 2: ...rized Service Personnel Improper repair can result in patient injury IMPORTANT NOTES READ BEFORE SERVICING EQUIPMENT This equipment contains static sensitive components Proper static handling procedures and equipment must be used when servicing this equipment Perform a safety inspection after making repairs to the LIFE AIR 1000 and before returning the unit to service A safety inspection procedure...

Page 3: ...es the red area the CAUTION lamp will start to flash and the alarm will start to sound h After a few seconds the display will start to drop back to the normal operating range When this happens the flashing lamps and the alarm should shut off There are 2 types of Time out circuitry used in the LIFE AIR 1000 each requires different testing procedures The procedure to be used can be determined bylook...

Page 4: ...se from the Hose Storage Port and press the Test Switch The test light will flash e Block the free end of the hose by placing it on a hard flat surface f As the unit heats into the red zone the Caution light will flash and the buzzer will sound g As the unit continues to heat the Test light will stop flashing h The unit should trip the circuit breaker between 1 minute to 1 minute 30 seconds from t...

Page 5: ...Remove the Rear Filter Cover 3 Remove the filter element 4 Using a 1 8 inch drill bit drill out the 4 rivets holding the wire filter basket in place 5 Remove the wire basket PD1000 1 PD1000 1S 1 Unplug unit from any power source 2 Remove the Rear Filter Cover 3 Remove the filter element 4 Using a 2 Phillips screwdriver remove the screw and lock washer from the center top of the filter guard 5 Remo...

Page 6: ...sing 5 Remove the assembly from the back of the unit 6 To remove the Blower from the Plenum assembly remove the 3 or 4 nuts holding the blower to the Plenum FRONT PANEL CONTROL AND FACE PLATE 1 Remove the Blower and Plenum assembly as shown above 2 Remove the 6 4 nuts from the studs holding the front panel to the chassis using a 1 4 inch nut driver 3 Disconnect the brown wire from the Time out con...

Page 7: ...sembly it is necessary to seal the switch with a piece of heat shrink and hot melt glue to provide a seal as done from the factory Circuit Breaker When replacing this part it must be sealed at the mounting surface and at the adjustment holes on the top of breaker Hot melt glue or silicone sealant may be used for this AC Power Cord When replacing the power cord the Heyco strain relief must be seale...

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Page 20: ...Blower and Plenum Assy 4 Front Panel Assy 4 Special Instructions 5 Wire Diagrams PD2580 PD1000 6 PD1000 PD1000 S Rev B 7 PD1000 PD1000 S Rev C D 8 PD1000 1 PD1000 1S 9 PD1000 1 PD1000 1S Rev B 10 Block Diagrams PD2580 PD1000 PD1000 S 11 PD1000 PD1000 S Rev B D 12 PD1000 1 PD1000 1S 13 Trouble Shooting Flow Chart Flow Chart 14 ...

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