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PM 11 90

SECTION   1  SAFETY SIGNAL WORDS

IMPORTANT:

  Statements  identify  special  instructions necessary for the most efficient operation

of this equipment.

WARNING

WARNING statements identify procedures or practices which must be followed to
avoid serious personal injury or loss of life.

CAUTION

CAUTION statements identify procedures or practices which must be followed to
avoid minor personal injury or damage to this equipment.

The following safety alert symbol and signal words are used throughout this manual to call attention

to and identify different levels of hazard and special instructions.

SECTION  2   SPECIFICATIONS

Images shown in this manual must be taken as a  reference and the real unit may
change slightly.

CAUTION

2-1  Serial  Number  And  Rating  Label  Location

The serial number and rating information for this product is located inside the door. Use rating label
to determine input power requirements and/or rated output. For future reference, write serial number
in space provided on back cover of this manual.

2-2.  Unit  Specifications

Type of

Input

Power

Welding

Power

Source

Type

Wire Feed

Speed

Wire

Diameter

Range

Input Welding
Circuit Rating

Max. Wire

Spool

Capacity

Overall

Dimensions

Weight

Open-Circuit/

Arc Voltage,

14 -  110

Volts DC

Constant

Voltage (CV)

Or Constant

Current (CC)

DC Power

Source Only

60

50

 -  8

 ipm

(

 -  2

1.52

1.6

mpm) Depending

On Arc Voltage

Solid Wire:

.023 - .052 in.

(0.6 To 1.3 mm)

Flux Cored:

.030 - 5/64 in.
(0.8 To 2 mm)

300 Amperes At 

100% Duty Cycle

4

 Amperes At 

00

60% Duty Cycle

45 lb (20.4 kg),

12 in. (304 mm)

Length: 21  in. 

.5

(5

 mm)

46

Width: 

 in. 

8.5

(2

 mm)

16

Height: 1  in.

7

(

 mm)

432

3  lb

3

(15 kg)

See Section  -3 for detailed wire type, size, and rated speed range

2

TABLE 2-1 Unit Specifications

2-3  Wire  Type,  Size,  and  Feed  Speed  Capability

Motor Speed

Wire Type

Wire Size

Rated Speed Range

Standard

All

.023 To 5/64 in.

(0.6 To 2 mm)

50 to 780 ipm 

(1.3 -19.8 mpm)

TABLE 2-2 Wire Type, Size, and Feed Speed Capability

1

Summary of Contents for PRO-1VS

Page 1: ...PM1190 REV 1 E 09 07 2020 R 08 09 2020 PRO 1VS VOLTAGE SENSING WIRE FEEDER OWNER S MANUAL PROCESSES MIG GMAW FLUX CORED FCAW READ THE MANUAL BEFORE OPERATING THE UNIT GIVETHISMANUALTO OPERATOR...

Page 2: ...1 EQUIPMENT CONNECTION DIAGRAM 3 3 2 INSTALLING DRIVE ROLLS 3 3 3 CONNECTING WELDING GUN AND VOLTAGE SENSING CLAMP 4 3 4 CONNECTING SHIELDING GAS 5 3 5 CONNECTING WELD CABLE 5 3 6 SELECTING CABLE SIZ...

Page 3: ...PM1190...

Page 4: ...ce damaged parts at once 12 Wear a safety harness to prevent falling if working above floor level 13 Keep all panels and cover securely in place ARC RAYS can burn eyes and skin NOISE can damage hearin...

Page 5: ...stalling or connecting unit 3 Have only qualified people remove guards or covers for maintenance and troubleshooting as necessary 4 To prevent accidental stating during servicing disconnect negative b...

Page 6: ...period follow rated duty cycle Reduce current or reduce duty cycle before starting to weld again Do not block or filter airflow to unit STATIC ESD can damage PC boards Put on grounded wrist strap BEF...

Page 7: ...PM1190...

Page 8: ...todetermineinputpowerrequirementsand orratedoutput Forfuturereference writeserial number in space provided on back cover of this manual 2 2 Unit Specifications Type of Input Power Welding Power Sourc...

Page 9: ...LR 1150 15MRL 2 5 Environmental Specifications IP Rating Operating Temperature Range Storage Temperature Range 14 to 104 F 10 to 40 C 4 to 131 F 20 to 55 C This equipment is designed for outdoor use b...

Page 10: ...wer Sources 1 Constant Current CC or Constant Voltage CV Welding Power Supply 2 Weld Cable To Feeder 3 Work Cable To Workpiece Weld cable and work cable connections to power source DCEN DCEP are depen...

Page 11: ...unsecuring knob 6 Gun Trigger Plug 7 Gun Trigger Receptacle Connect gun trigger plug to gun triggerreceptacle 8 Voltage Sensing Clamp Connect voltagesensingclamp to workpiece 3 3 Connecting Welding Gu...

Page 12: ...hielding gas pressure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter Closevalveon cylinderwhen finishedwelding 3 4 Connecting Shielding Gas FIGURE 3 5 Connecting Weld 1 Rear View 2 3 4 Turn Off wir...

Page 13: ...3 3 2 1 1 0 4 3 2 1 1 0 2 0 4 2 1 1 0 2 0 3 0 3 1 1 0 2 0 3 0 4 0 2 1 0 2 0 3 0 4 0 2 2 0 1 2 0 3 0 4 0 2 2 0 2 3 0 1 0 3 0 4 0 2 2 0 2 3 0 2 3 0 1 0 3 0 4 0 2 2 0 2 3 0 2 4 0 WELDING AMPERAGE 10 TO 6...

Page 14: ...re assembly and tighten pressure adjustment knob enough to feed wire Press jog switch until wire comes out of gun To set proper driveroll pressure release the pressure on the drive rolls by loosening...

Page 15: ...oltage 6 HI LO Speed Range Switch Use switch to select speed range High range is 100 to 800 Inches per Minute 2 5 to 20 3 Meters per Minute Low range is 25 to 200 Inches per Minute 0 6 to 5 1 Meters p...

Page 16: ...Damaged Gas Hose Repair Or Replace Cracked Cables And Cords Every 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside Turn Off wire feeder and welding power source 1 Supplementary Protector CB1 CB1...

Page 17: ...ized Service Agent check Motor Control Board PC1 Check gun trigger connection at wire feeder Check gun trigger leads and trigger switch See gun Owner s Have Factory Authorized Service Agent check Moto...

Page 18: ...24 25 10 13 77 75 76 78 79 81 80 TRIGGER HOLD S7 OFF ON RC1 7 RC1 2 RC1 8 RC1 4 RC1 5 RC1 11 RC2 2 RC2 6 RC2 8 RC2 4 ADJ V V N L FMW 24V RC1 12 RC1 6 RC01 2 RC01 1 RC01 3 RC01 4 RC01 5 RC01 6 RC02 1 R...

Page 19: ...1 47 PR1145 2 48 PA1197 1 49 MF02383 1 50 LC 40HD 1 AUXILIARY SOURSE CLAMP AUXILIARY SOURSE WELD CABLE SCREW GROMMENT MOTORGEAR SEPARATOR VALVE PLATE CLAMP CIRCUIT CARD VOLTAGE SELECTOR HUB SUPPORT C...

Page 20: ...PM1190 13 FIGURE 7 1 General Assembly 5 4 3 10 26 9 43 24 17 35 25 38 37 34 33 40 42 41 45 14 16 23 7 8 22 21 6 15 32 47 13 11 12 48 49 20 18 19 39 31 44 28 2 27 1 46 29 30 36 50...

Page 21: ...t o r 1 9 M T 0 8 6 8 9 R S c re w M 6 x 1 2 3 1 0 M E 0 2 4 1 7 R D rive g e a r 1 1 1 R o ll A s k t o y o u r d is t rib u t o r 2 1 2 M T 0 8 6 9 0 R C o ve r s a fe t y 1 1 3 M T 0 8 6 8 6 R S c...

Page 22: ...e proceed as next a Find front and rear heels b Set each heel to the base as the figure shows using the apropiate screws FIGURE 7 2 Heels Installation 1 PT2547 heel 2 pieces 2 MT08181 Screw 4 pieces 3...

Page 23: ...NOTES...

Page 24: ...Plasma Torches Tig Torches and CO2 Heaters 90 Days Control Extensions Interconnect andAdapter Cords Plugs Connectors 90 Days Esab Lincoln Miller and PROFAX Drive Rolls 90 Days Remote Fingertip Hand a...

Page 25: ...NOTES...

Page 26: ...NOTES...

Page 27: ...Distributedby PROFAX 1603 North Main Street Pear Land Tx 77581 Phone 281 997 2671...

Page 28: ......

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