Prochem C2 10075170 Operating Instructions Manual Download Page 14 | Manualshive

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MAINTENANCE

CHEYENNE 86038850 03/08/07

4-3

PLUNGER & SEALS KIT
86201150
PRV NO. 250-79E

CAM & BEARING KIT
86201170
PRV NO. 250-79G

VALVE & O-RINGS KIT
86201160
PRV NO. 250-79F

PUMP REPLACEMENT KITS
200 PSI PUMPTEC

PUMP REPLACEMENT PARTS FOR SHURFLO 100 PSI (250-64A)

Bypass Valve Asm

86258830

PRV NO. 84161

Diaphragm

86235100

PRV NO. 29206

Pump Head Replacement

86251040

PRV NO. 65187

86161980 – PRV NO. 250-67
Switch Asm

PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI 86251110 – PRV NO. (65219)

86258860

PRV NO. 84166

VALVE ASM

DIAPHRAGM

86235120

PRV NO. 29219

86247360

PRV NO. 53245

MOTOR

86251090

PRV NO. 65204

PUMP HEAD

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Summary of Contents for C2 10075170

Page 1: ...Operating Instructions ENG MODELS C2 C2H 10075170 10075190 C3 C3HP CHPH 10075210 10075220 10075260 Read instructions before operating the machine 86038850 07 17 09 PRV NO 98925 T...

Page 2: ...___________________________________________________________ Phone Number _________________________________________________________________________________________ MODEL _______________________________...

Page 3: ...Brush Replacement 4 2 Pump Replacement Parts 4 3 Pressure Regulator 4 4 Machine Troubleshooting 4 5 GROUP PARTS LIST Base Group 5 1 Solution Tank Group 5 3 Pump Group 100 PSI No Heat 2 St Vac 5 5 Pum...

Page 4: ...n The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the...

Page 5: ...st or vapors This machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be...

Page 6: ...afe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentiall...

Page 7: ...let that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug i...

Page 8: ...cuum Motor DUAL 2 STAGE C2 C2H DUAL 3 STAGE C3 C3HP CHPH Solution Pump 100PSI C2 C3 C2H 200PSI C3HP CHPH Solution Capacity 16 gal 60 6L Recovery Capacity 16 gal 60 6L Dimensions Weight Empty 98 lbs 44...

Page 9: ...RV NO 39604 Hose Asm 2 Vac Sol 25ft Solution and Vacuum Tank Lid Vacuum Inlet Solution Outlet Solution Tank Vacuum 2 Vacuum 1 Vacuum Tank Water Pump Heater Optional Accessory Base Assembly Vacuum Wate...

Page 10: ...NING EMPTYING TANKS Always use defoamer if foaming occurs Foam will suspend large particles which may damage vacuum as well as allow liquid into the vacuum motor without activating the float shutoff 1...

Page 11: ...by the cleaning chemicals NOTE Dispose of waste in a proper manner which would not violate any Local State or Federal law 3 Run a small amount of clean water through pump if chemicals were used This w...

Page 12: ...s covers removed to allow tanks to dry PERIODIC MAINTENANCE 1 Twice a month flush a white vinegar solution one quart vinegar to two gallons water or anti browning solution mixed as directed through th...

Page 13: ...e motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor i...

Page 14: ...PUMPTEC PUMP REPLACEMENT PARTS FOR SHURFLO 100 PSI 250 64A Bypass Valve Asm 86258830 PRV NO 84161 Diaphragm 86235100 PRV NO 29206 Pump Head Replacement 86251040 PRV NO 65187 86161980 PRV NO 250 67 Sw...

Page 15: ...ssive 1 Turn unit off before lubricating 2 Remove cap spring and spring retainer plate 3 With fingertips remove piston and u cup 4 Wipe piston and u cup clean of any film or scale 5 Lubricate the pist...

Page 16: ...open valve on cleaning wand to relieve air Pump runs no solution Internal or external solution line damaged and leaking Replace Internal pump components wearing out Replace see pump kit components Pg...

Page 17: ...CHEYENNE 86038850 03 08 07 4 6 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 18: ...BASE GROUP PARTS CHEYENNE 86038850 03 08 07 5 1 6 4 5 3 2 1 8 5 7 8 6 7 6 9...

Page 19: ...2 86103460 57196 2 NUT 1 2 PUSH ON DOME CAP 3 86202250 040 06 2 WHEEL 8 BLK CENTERED HUB 4 86010760 87142 2 WASHER 344 X 69 X 066 FLAT PLT 5 86279130 87083 6 WASHER 5 16 SPLIT LOCK PLTD 6 86006760 70...

Page 20: ...SOLUTION TANK GROUP CHEYENNE 86038850 03 08 07 5 3 1 2 3 4 5 6 19 18 13 17 9 16 15 14 12 11 10 7...

Page 21: ...ANK SOLUTION 7 86240490 40094 2 HOSEBARB 1 4MPT X 3 8 NYLON 8 OPEN 9 86192840 290 08 1 STRAINER 1 4 NPT 50 MESH 10 86197940 40027 1 HOSEBARB 3 8MPT X 1 2 90D DL 11 86197940 70744 4 SCR 1 4 20 X 1 PFH...

Page 22: ...HEAT 2 ST VAC CHEYENNE 86038850 03 08 07 5 5 TO SOLUTION TANK 86197550 PRV NO 40014 TO SOLUTION TANK UPPER SPIN FITTING 86197630 PRV NO 40042 13 12 17 16 14 15 13 13 18 24A 24B 17 20 5 6 1 2 3 4 7 3 8...

Page 23: ...R 125 PSI BRASS 1000132734 10 86072720 14454 1 BRKT VALVE 11 86005700 57104 2 NUT 10 32 W STAR WASHER PLTD 12 86164130 82859 1 HOSE 1 2 NYLOBRAID 20 13 86222770 20042 6 CLAMP 3 8 HOSE D SLOT 14 862809...

Page 24: ...NO HEAT 3 ST VAC CHEYENNE 86038850 03 08 07 5 7 12 11 16 15 13 14 12 12 17 23A 23B 16 19 TO SOLUTION TANK 86197550 PRV NO 40014 TO SOLUTION TANK UPPER SPIN FITTING 86197630 PRV NO 40042 5 6 22 1 2 3...

Page 25: ...1000132734 9 86072720 14454 1 BRKT VALVE 10 86005700 57104 2 NUT 10 32 W STAR WASHER PLTD 11 86282720 82859 1 HOSE 1 2 NYLOBRAID 20 12 86222770 20042 6 CLAMP 3 8 HOSE D SLOT 13 86280970 39233 1 HOSE 3...

Page 26: ...TH HEAT 2 ST VAC CHEYENNE 86038850 03 08 07 5 9 6 7 14 13 18 17 15 16 14 14 19 25A 25B 18 21 TO SOLUTION TANK 86197550 PRV NO 40014 TO SOLUTION TANK UPPER SPIN FITTING 86197630 PRV NO 40042 1 2 3 4 5...

Page 27: ...197 1 VALVE BPR 125 PSI BRASS 1000132734 11 86072720 14454 1 BRKT VALVE 12 86005700 57104 2 NUT 10 32 W STAR WASHER PLTD 13 86164130 82859 1 HOSE 1 2 NYLOBRAID 20 14 86222770 20042 6 CLAMP 3 8 HOSE D...

Page 28: ...PUMP GROUP 200 PSI NO HEAT 3 ST VAC CHEYENNE 86038850 03 08 07 5 11 1 2 3 7 4 9 28 11 12 24 25 8 4 SOLUTION TANK 16 TO SOLUTION TANK STRAINER 5 6 27 13 14 15 13 17 18 19 18 20 22 21 23 ITEM 10...

Page 29: ...00 57104 2 NUT 10 32 W STAR WASHER PLTD 12 86072720 14454 1 BRKT VALVE 13 86233150 20042 4 CLAMP 3 8 HOSE D SLOT 14 86282720 82859 1 HOSE 1 2 NYLOBRAID X 20 15 86161640 39597 1 HOSE HP 15 0 1 4MPT X 1...

Page 30: ...GROUP 200 PSI WITH HEAT 7 2 3 ST VAC CHEYENNE 86038850 03 08 07 5 13 SOLUTION TANK 19 TO SOLUTION TANK STRAINER 6 17 14 15 14 18 25 20 24 21 22 17 23 16 29 1 2 3 4 5 8 7 8 9 30 12 13 26 27 28 10 ITEM...

Page 31: ...LVE 13 86005700 57104 2 NUT 10 32 W STAR WASHER PLTD 14 86233150 20042 4 CLAMP 3 8 HOSE D SLOT 15 86222770 82859 1 HOSE 1 2 NYLOBRAID X 20 16 86161640 39597 1 HOSE HP 15 0 1 4MPT X 1 4MPT 17 86199640...

Page 32: ...RECOVERY TANK 2 STAGE GROUP CHEYENNE 86038850 03 08 07 5 15 1 11 3 4 5 6 7 8 10 9 11 12 13 2...

Page 33: ...ASSY EXH DCT FLNG PRT405 4 86275210 70384 4 SCR 1 4 20 X 1 2 PHTR BLK 5 86161470 11 800444 1 ELBOW 2 45D PVC SCH40 6 86161460 15 808123 1 DUMP VALVE 2 7 86237770 35256 1 GASKET DUMP VALVE 8 86033320 7...

Page 34: ...RECOVERY TANK 3 STAGE GROUP CHEYENNE 86038850 03 08 07 5 17 1 11 3 4 5 6 7 8 10 9 11 12 13 2...

Page 35: ...BRKT CORD WRAP NO HEATER 4 86275210 70384 4 SCR 1 4 20 X 1 2 PHTR BLK 5 86161470 11 800444 1 ELBOW 2 45D PVC SCH40 6 86161460 15 808123 1 DUMP VALVE 2 7 86237770 35256 1 GASKET DUMP VALVE 8 86033320 7...

Page 36: ...RECOVERY TANK 2 STAGE WITH HEAT GROUP CHEYENNE 86038850 03 08 07 5 19 1 11 3 4 5 6 7 8 10 9 11 12 13 2...

Page 37: ...501882 1 BRKT HEATER MOUNT 4 86275210 70384 4 SCR 1 4 20 X 1 2 PHTR BLK 5 86161470 11 800444 1 ELBOW 2 45D PVC SCH40 6 86161460 15 808123 1 DUMP VALVE 2 7 86237770 35256 1 GASKET DUMP VALVE 8 86033320...

Page 38: ...RECOVERY TANK 3 STAGE WITH HEAT GROUP CHEYENNE 86038850 03 08 07 5 21 1 11 3 4 5 6 7 8 10 9 11 12 13 2...

Page 39: ...82 1 BRKT HEATER MOUNT 4 86275210 70384 4 SCR 1 4 20 X 1 2 PHTR BLK 5 86161470 11 800444 1 ELBOW 2 45D PVC SCH40 6 86161460 15 808123 1 DUMP VALVE 2 7 86237770 35256 1 GASKET DUMP VALVE 8 86033320 784...

Page 40: ...VACUUM GROUP 2 STAGE CHEYENNE 86038850 03 08 07 5 23 1 2 3 4 5 11 4 3 7 8 9 2 6 6 10 6 12...

Page 41: ...ST TD 86202070 360 04B BRUSHES VAC FOR 116392 00 SERVICE ONLY 86135320 140687 BRUSH SET 120V VAC WINDSOR 1000121568 SERVICE ONLY 5 86007010 70663 3 SCR 1 4 20 X 3 1 4 HHCS PLT 6 86010630 87013 9 WASHE...

Page 42: ...VACUUM GROUP 3 STAGE CHEYENNE 86038850 03 08 07 5 25 1 2 3 4 5 11 4 3 7 8 9 2 6 6 10 6 12...

Page 43: ...O TB 86135320 140687 BRUSH SET 120V VAC WINDSOR SERVICE ONLY 86135300 140676 BRUSH SET 120V 3ST VAC AMETEK SERVICE ONLY 5 86216610 70062 3 SCR 1 4 20 X 4 HHCS GR5 PLTD 6 86010630 87013 9 WASHER 1 4 ID...

Page 44: ...VACUUM GROUP SINGLE 7 2 3 STAGE CHEYENNE 86038850 03 08 07 5 27 1 2 3 4 5 6 7 8 3 9 10...

Page 45: ...065 24C 3 VAC SPACER 2 1 2 3 86010630 87013 18 WASHER 1 4 ID X 5 8 OD SS 4 86020710 70062 3 SCR 1 4 20 X 4 HHCS GR5 PLTD 5 86202050 360 05A 1 VAC 117507 13 110V 3 ST 7 2 6 86003760 35166 1 GASKET VAC...

Page 46: ...HEATER GROUP CHEYENNE 86038850 05 02 09 5 29 28 29 29 28 27 24 23 22 21 20 19 24 23 22 21 20 19 4 4 4 4 5 26 25 18 17 15 14 13 12 11 10 9 8 7 1 2 3 4 6 16 I O...

Page 47: ...AP SWITCH END NU 12 86233480 22046 1 CLIP NEON LAMP 13 86006180 66095 1 PLUG 1 8 MPT HEX BRASS 14 86201810 130 14I 1 THERMOSTAT W SPADE LEADS 15 86264110 41514 1 INSULATION PAPER 16 86268800 88623 1 W...

Page 48: ...TANK LID PARTS CHEYENNE 86038850 03 08 07 5 31 3 1 86161800 PRV NO 46 802531 Keeper 7 3 5 4 6 2...

Page 49: ...NOTES 1 86027120 51363 1 LID CHEYENNE 2 86161960 70222 4 SCR 8 X 1 2 PPHST BLK 3 86006950 70532 12 SCR 10 32 X 1 2 PPHMS BLK NP 4 86161570 46 802530 2 HINGE SOUTHCO C6 34 5 86161590 46 802540 2 HINGE...

Page 50: ...LABEL STRAP GROUP CHEYENNE 86038850 03 08 07 5 33 1AB 2 3...

Page 51: ...34 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO NOTES 1A 86202160 320 05 1 VELCRO STRAP 1B 86202160 320 05 2 VELCRO STRAP 10075210 PRV NO C3 AND 10075220 C3HP ONLY 2 86243360 500531 2 LABEL PROCHEM LO...

Page 52: ...WIRE GROUP 100 PSI 2ST VAC CHEYENNE 86038850 03 08 07 5 35...

Page 53: ...WIRE GROUP 100 PSI 3 ST VAC CHEYENNE 86038850 03 08 07 5 36...

Page 54: ...WIRE GROUP 200 PSI 3 ST VAC CHEYENNE 86038850 03 08 07 5 37...

Page 55: ...WIRE GROUP 200 PSI 7 2 3 ST VAC CHEYENNE 86038850 03 08 07 5 38...

Page 56: ...2790 GREEN WIRE 5 BLACK WIRE 5 WHITE WIRE 5 LIGHT POWER SWITCH 86266250 86268800 5 1 2 4 5 THERMAL SWITCH 86282800 5 SAFETY SWITCH PRV NO 76031 PRV NO 76064L 86267560 86266250 PRV NO 76064L PRV NO 886...

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