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Proceq PAROTESTER 2, Operating Instructions Manual, Page: 8 / 35

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Proceq PAROTESTER 2 Operating Instructions Manual Download Page 8

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© 2012 Proceq SA

4.2 

Impact devices

Impact device type U

Impact 

energy: 

  200 

Nmm

Max.  penetration: 

 

4.0 mm

Contact 

force: 

  120 

N

Impact device diameter:  

46 mm

Impact device length:   

300 mm

Weight without cable:   

890 g

Impact body U

Mass of the impact body 

26 g

Calotte 

radius 

  25 

mm

Impact body tip, hardened

Impact device type P

Impact 

energy: 

  160 

Nmm

Max.  penetration: 

 

2.5 mm

Contact 

force: 

  100 

N

Impact device diameter : 

45 / 60mm

Impact device length:   

300 mm

Weight without cable:   

920 g

Impact body P

Mass of the impact body 

20 g

Calotte 

radius 

  25 

mm

Impact body tip   

 

not hardened

Impact device type PG

Impact 

energy: 

  90 

Nmm

Max.  penetration: 

 

2.5 mm

Contact 

force: 

  100 

N

Impact device diameter:  

45 / 60 mm

Impact device length:   

300 mm

Weight: 

   920 

g

Impact body PG

Mass of the impact body 

20 g

Calotte 

radius 

  25 

mm

Impact body tip   

 

not hardened

Impact device type D

Impact 

energy: 

  11 

Nmm

Max.  penetration: 

 

1.0 mm

Contact force    

 

~10 N (by hand)

Impact device diameter:  

20 mm

Impact device length:   

150 mm

Weight without cable:   

50 g

6 

Connecting the devices

Summary of Contents for PAROTESTER 2

Page 1: ...Operating Instructions PAROTESTER 2 Paper and film tester ...

Page 2: ...roceq com Proceq USA Inc 117 Corporation Drive Aliquippa PA 15001 Phone 1 724 512 0330 Toll free 1 800 839 7016 info usa proceq com Proceq Asia Pte Ltd 12 New Industrial Road 02 02A Morningstar Centre Singapore 536202 Phone 65 6382 3966 Fax 65 6382 3307 info asia proceq com Subject to change without notice Copyright 2012 by Proceq SA Schwerzenbach 820 360 01 E ver 03 2012 ...

Page 3: ...evice 8 Connections 8 Main necessary settings 9 Other settings 10 7 Data output 15 Transferring the memory 16 Clear memory 17 Online data transfer to the printer 18 Online data upload to the PC 19 8 Operation 20 General 20 Information on the LCD display 21 Depiction and interpretation of the measurements 22 9 Measurement limits 22 General 22 10 Error messages 23 General 23 Do not test too quickly ...

Page 4: ...olls and films Use with harder materials can damage the respective impact bodies and result in faulty measurement results The PAROTESTER2 display device serves for data acquisition display and storage It may only used for these purposes and must be protected against external influences 1 3 Liability Our General Terms and Conditions always apply Warranty and liability claims in the event of persona...

Page 5: ...eader A barcode reader can only be connected to the serial interface RS232 of the PAROTESTER2 display device from series no SN 511 XXXX Eprom Vers 5 1 onwards The barcode reader is supplied with power from the PAROTESTER2 display device battery supply 2 4 Compatibility with printing of the measurement data An RS232 cable 9 9p wired 1 1 is required from series SN 511 XXXX Eprom Vers 5 1 onwards due...

Page 6: ... face This is achieved by a permanent magnet integrated into the impact body which moves through a coil during the test and induces electrical voltages when moving forwards and backwards which behave proportionately to the speeds The measured values from the impact and rebound speeds are converted in the display device to the hardness value L 3 2 The hardness value L This term which has been used ...

Page 7: ...unctional check of the PAROTESTER impact devices and display devices is carried out electronically with each measurement impact energy and encoder position Corresponding messages are output on the display in the event of deviation from the programmed set value An extended functional check of the impact devices and display devices is carried out on a calibrated test block This serves for mechanical...

Page 8: ...r 45 60mm Impact device length 300mm Weight without cable 920g Impact body P Mass of the impact body 20g Calotte radius 25mm Impact body tip not hardened Impact device type PG Impact energy 90Nmm Max penetration 2 5mm Contact force 100N Impact device diameter 45 60mm Impact device length 300mm Weight 920g Impact body PG Mass of the impact body 20g Calotte radius 25mm Impact body tip not hardened I...

Page 9: ...n 5 Carrying lugs 6 Signal output RS232C interface 7 Ext battery connection 9 V DC 0 2 A 8 Battery compartment housing bottom section 9 Battery compartment lid housing bottom section 10 Housing top section 11 Housing bottom section f Loading tube f Guide tube f Coil f Support ring f BNC cable 11 8 9 7 6 4 3 5 10 1 Connections and controls 7 2 Fig 3 Fig 2 Support ring Type P PG Type D Cable 2 pin f...

Page 10: ...in the entire memory Conversion to the R value of the Schmidt Hammer type L LR Data memory with output option via RS232 PC and printer Data input with barcode reader via RS232 Multi language capability Mains independent Operating keys field and display field Fig 6 Fig 7 Device on off Cursor upwards Opens the menu to menu level item on the menu level Cursor to left Selection in menu level Cursor to...

Page 11: ...er the MENU key is pressed for confirmation the main menu opens where the Impact direction menu item can be selected with the cursor 1 Connection for external batteries or mains power sup plies 9V DC 0 2 A 2 Connection RS232 9p for external data output on PC printer or data input barcode 3 Connection socket 2 pin 4 Connection socket BNC 6 3 Starting the devices After pressing the ON key the serial...

Page 12: ...he set characters are alphabetic numeric or special characters Fig 13 and selection is analog Press the START key a Select the impact direction Fig 13 Fig 14 6 3 2 Other settings Roll number entry On the PAROTESTER2 display device there are two input types for the identifying roll numbers 1 Manual entry of a roll number The maximum length of a roll identification is 14 or 25 characters Roll number...

Page 13: ...e 3 123456AQS 14AZ 009 A123AB Roll identification example 4 A BETA 0211 or A BETA 0211 The bold consecutive numbers are automatically increased by 1 after each new measurement series roll Each roll identification only permits one single consecu tive number Additional function of the space The space also has an additional delete function All characters to the right of a space are deleted when the E...

Page 14: ...isplay Option permits various settings on the display Fig 18 and Fig 19 The Y axis can be displayed from the LMin 100 to LMax 950 with programmable steps of ΔL 50 The respective values can be set at the respective cur sor position L Min and or L Max with the arrow keys h i LMin and LMax are selected with the arrow keys g f Display of the mean value and the current L value is possible in both large...

Page 15: ...he main menu where the Mean value menu item can be selected with the arrow keys h i Fig 27 Press the Automatic Automatic START key output off output on Fig 27 Fig 28 Fig 29 Automatic output is switched off n 0 Fig 28 The measured values are then output and the respective measurement series completed when the END key is pressed Automatic output is switched on n XXX Fig 29 The measured values are au...

Page 16: ...s is To permit switchover from the Schmidt process to the improved PAROTESTER process To provide direct comparison of the hardness values to permit transfer of experience and specified quality crite ria from one system to the other Conversion settings Press the MENU key to return to the main menu where conversion can be selected with the cursor Fig 30 Press the No conversion Conversion START key s...

Page 17: ...ey a Language English selected Fig 36 Fig 37 The required language can be selected with the arrow keys h i 7 Data output Importantinformation on data storage or online data upload Data upload via the RS232C interface of the PAROTESTER2 display device is only permitted with the original PAROLINK3 cable or with the PC cable and is also only possible when using such a cable If the PAROTESTER2 display...

Page 18: ...values Press the MENU key to return to the main menu where the Data output menu item can be selected with the arrow keys h i Fig 38 Press the START key to enter the data output menu Fig 39 Select the Memory transfer menu item with the arrow keys h i Fig 38 Fig 39 Before starting the memory transfer Memory transfer connect the PAROTESTER2 display device to the PC The red cable connector must be con...

Page 19: ... the Data output menu item can be selected with the arrow keys h i Fig 42 Press the START key to enter the data output menu Fig 42 Select the Clear memory menu item Fig 43 with the arrow keys h i Press the START key The clear function must be confirmed again by pressing the START key Fig 44 If you do not want to clear the memory press the END key Fig 42 Fig 43 Fig 44 Fig 45 After pressing the STAR...

Page 20: ...ts Online transfer to the printer is carried out manually when the END key is pressed or automatically Manual online transfer The data are always transferred manually when the END key is pressed Printing options Press the END key 1x to print the hardness pro file mean value standard deviation s and range R R Max Min of the measurement series or roll Press the END key 2x to print the individual mea...

Page 21: ...XXX Data format protocol and sequence of data for on line data upload to the PC The data format is Baudrate 9600 Data bits 8 Stop bits 1 Parity None Protocol None The data are uploaded to the PC in the following sequence 7 4 Online data upload to the PC with own user program Press the MENU key to return to the main menu where the Data output menu item can be selected with the arrow keys h i Fig 48...

Page 22: ...o the test surface Fig 52 Example Date time roll number impact device type SR U0 value value value value CR LF Character definition CR carriage return ASCII number dec 13 LF line feed new line ASCII number dec 10 space ASCII number dec 32 SR impact direction number 1 down 2 45 down 3 horizontal U0 no conversion 8 Operation 8 1 General PAROTESTER impact devices and display device are measuring inst...

Page 23: ...The PAROTESTER2 electronic system signals errors if the loading movements are carried out too quickly section 10 0 8 2 Information on the LCD display 1 2 19 3 18 4 17 5 16 6 15 7 8 14 9 10 11 Fig 55 Explanations of the item numbers on the display 1 Current measured value 2 Minimum roll measurement 3 Maximum roll measurement 4 Roll range 5 Display area 6 Roll hardness profile 7 Roll number 8 Impact...

Page 24: ...the roll hardness profile appears after 25 measure ments This recording density remains the same until the number of measured values has reached 50 Fig 57 Fig 57 The second summarized record of the roll hardness profile appears after 51 measure ments This recording density remains the same until the number of measured values has reached 100 Fig 58 Fig 58 The maximum number of mea surements per mea...

Page 25: ...splayed recorded or stored Stop mea surement or the measurement series with the END key Fig 62 Memory full When the display device is switched on the message Memory full Fig 63 can appear on the screen when the device is ready for mea surement The measured data should be uploaded to the PC at the latest when this message appears Refer to section 7 Fig 63 Warning If measurement is continued further...

Page 26: ...scription of the measurement signal errors With the impact devices type P PG and U with error A X XX V If the A value is below 3 30 V a Clean the impact bodies and guide tube Refer to section 11 Maintenance If the A value is higher than 4 00 V a Repeat the measurement with a slower loading movement section 10 1 With the impact devices type P PG and U with error dt X XX ms If the dt value is lower ...

Page 27: ...intenance 11 1 General The impact device U does not require any special care except cleaning of the impact body and guide tube after approx 5 000 impact measurements Proceed as follows when cleaning Fig 66 Impact device U Fig 66 Unscrew the support ring U from the guide tube Maintenance 25 Impact device P PG Fig 67 Unscrew the secur ing screw A1 Fig 68 of the support ring until the sup port ring c...

Page 28: ...sage 12 Accessories 12 1 PAROLINK 3 data upload Software PAROLINK3 is a program for uploading measured data from the PAROTESTER or PAROTESTER2 display devices to an IBM or IBM compatible PC via the RS232 interface PAROLINK3 can be used on the operating systems WIN3X WIN9 X NT 4 0 WIN2000 and Windows XP Fig 68 Take the impact device in your hands Place one hand under the coil body b With the other ...

Page 29: ... Comma separation asc PAROLINK3 also features an on line help which is opened with the F1 key The following components are necessary for uploading the 100 full memory contents of the display devices PAROTESTER PAROTESTER2 onto a PC Original PAROLINK3 software and Original PAROLINK3 coded cable for PAROTESTER2 Art no 350 71 006 A USB RS232 adapter is available Art no 390 00 540 When using this adap...

Page 30: ...arcode A proximity sensor switches the barcode reader on at this distance and remains active for approx 3 seconds The roll identification is read in approx 0 5 seconds The barcode reader reads alphanumeric characters The maximum number of alphanumeric characters is limited to 25 If a roll identification is larger than 20 characters this is indicated by a Fig 70 in the status line The read roll ide...

Page 31: ...midity non condensing Parotester2 supply of the barcode reader The barcode reader is supplied with an RS 232 cable Velcro type fastener and holders already programmed and ready for use To prevent incorrect parameter transfer during protocol transfer of the barcode reader all transfer parameters are integrated in this sheet in the form of a barcode items 1 to 14 Procedure for a new barcode reader p...

Page 32: ...h the printer to the ON 2 position 12 3 Test block U The test blocks type U are valid for the impact devices type U P and PG Compliance with the engraved values guarantees the correct function of the impact devices and the electronic display device PAROTESTER2 over the entire measurement range The test blocks U are calibrated with the reference Parotester impact devices and marked as follows with ...

Page 33: ... The designation MEM shows that memory viewing is active No measurement is pos sible in this mode memory MEM Recommended charging time approx 15 hours up to 24 hours max When the printer is not in use always switch the switch to the OFF position 13 Other important information PAROTESTER2 has an automatic deactivation feature The electronic system switches off automatically after 60 minutes PAROTES...

Page 34: ...he selected measure ment series to a printer or PC refer to section 7 3 Press the MENU key to return to memory mode Fig 76 Press the END key to return to measurement mode where the PAROTESTER2 is once more ready to record a new measurement series Fig 77 14 Form of supply and part designation PAROTESTER2 units PAROTESTER2 unit U PAROTESTER2 display device Impact device type U Carrying strap Cleanin...

Page 35: ...60 045 21 External barcode reader Article no 360 045 50 DPUH 245 AS A03a including mains power supply 100 240V printer cable Firmware from version 5 1 and higher Article no 360 04 570 DPUH 245 AS A03a including mains power supply 100 240V printer cable Firmware version 5 0 and older Article no 360 04 575 RS232 USB adapter Article no 390 00 540 Form of supply 33 ...

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