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TROUBLESHOOTING

(USING JACK WITHIN RATED LOAD CAPACITY)

POSSIBLE JACK PROBLEMS

POSSIBLE CAUSES AND 
SOLUTIONS

(Refer to Operation and 
Maintenance procedures 
for detailed information)
Release valve not tightly 
closed.
To close or tighten, turn 
release valve clockwise.
Air is in hydraulic system. 
Release air from system.
Oil level is low in jack
Add oil as required
1.  Oil reservoir is over-fi lled
  Drain out some oil.
2.  Lubrication of moving
  parts is necessary.
Power unit is 
malfunctioning.
Replace the power unit.

Jack will 
not lift 
load

Jack will 
lift load, 
but will 
not hold

Jack will 
not lower 
completely

Poor jack 
lifting. 
Pump 
feels 
spongy

Jack will 
not lift to 
full height

Handle 
raises by 
itself when 
jack is 
under load

5

LUBRICATION

•  Add  lubrication  oil  to  all  moving  parts 

every 3 months.

PREVENTING RUST

•  Check  Piston  Rod  &  Pump  Piston 

every 3 months for any signs of rust or 
corrosion.  Clean  as  needed  and  wipe 
with an oily cloth.

•  When not using the jack, always leave 

the  saddle  &  pump  piston  all  the  way 
down.

KNOW YOUR JACK

Compare these illustrations with your 
jack before operation and/or oil level 
maintenance to become familiar with 
the location of jack components.

RELEASE
VALVE

PUMP PISTON
DOWN

PROPER OIL
LEVEL

OIL FILLER
PLUG

PISTON ROD ALL
THE WAY IN

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