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This manual covers the theory of operation and installation of the Freeway RS422 
router card. The addition of this module to the Freeway product range gives 
considerable flexibility to new and existing router systems, giving the ability to route 
control signals with the associated video and audio signals within a single matrix 
frame. The Freeway RS422 router improves upon the conventional RS422 router 
design by using configurable ports, rather than fixed destination and source 
connections; either controller or machine type hardware may be connected to any 
port, which will configure itself according to the route made. This concept is further 
extended to allow ‘distributive’ routing, so that a single controller can control several 
machines, such a configuration is called a Broadcast Router.  

The RS422 router card supports 32 ports, and allows expansion, using a further three 
cards, to 128 ports, within a single Freeway frame. Details of the RS422 router 
configuration and methods of control are held in the Freeway control card database, 
which must contain data on any other routers within the Freeway system. Details on 
configuring this database via the Windows based editor are contained in the Freeway 
Editor Users Guide. 

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RS422 is the name given to a type of digital control signal used extensively in 
broadcasting and post production environments. Typical uses of RS422 signals are 
for machine control, such as for VTRs and Video Servers; and for connecting 
hardware such as router control panels, Under Monitor Displays or computer serial 
ports. The signal consists of data travelling in two directions (‘bi-directional’), and 
each signal is balanced on two wires, to enable transmission over long distances 
without interference.  

RS422 control signals are bi-directional in order to allow commands from a controller 
to be acknowledged by the device under control. Controllers rely on these responses 
to confirm that a command has been received, or to report failures or errors. 

A signal type known as RS485, or Multidrop, can also be routed, this is particular 
type of RS422, which is capable of addressing up to sixteen independent pieces of 
hardware ‘daisy chained’ onto one cable; this format is used extensively by Pro-Bel 
for connecting control panels and UMDs. 

Summary of Contents for Freeway RS422

Page 1: ...2PortRouter 8 2 2 I In ns st ta al ll la at ti io on n a an nd d c co on nf fi ig gu ur ra at ti io on n 9 9 2 1 Removalandreplacementofmodule 9 2 2 Expandingfrom32portsto128ports 10 2 3 Settingthelev...

Page 2: ...F Fr re ee ew wa ay y R RS S4 42 22 2 P Pr ro o B Be el l L Lt td d 2 2 I Is ss su ue e 2 2...

Page 3: ...ds of control are held in the Freeway control card database which must contain data on any other routers within the Freeway system Details on configuring this database via the Windows based editor are...

Page 4: ...perspectives cabling and control As far as cabling is concerned when a device is connected to the router the same cable connections are used for both modes whether it is a contoller or a machine The s...

Page 5: ...ntrollers or machines that are disconnected or parked thereby requiring that users must disconnect routes before either controller or machine can be re routed n n 1 1 4 4 T Th he e R RS S4 42 22 2 B B...

Page 6: ...as a controller ports selected as a destination will be configured as a machine a park source must be defined in the database see 1 2 Parking to free a controller all machines connected must be parked...

Page 7: ...a bi directional route is protected unproteced there is no automatic protect unprotect of listen only machines using the same controller when a listen only route is protected unprotected there is no...

Page 8: ...ed between any single machine and any one controller The RS422 router card software will configure any port selected as a Destination to be a controller and any Source as a machine Full four wire cont...

Page 9: ...r un powered using the following procedure When removing the bottom card it is necessary to remove the door before continuing For removal purposes it is advisable to remove the ribbon cables first and...

Page 10: ...in ng g f fr ro om m 3 32 2 p po or rt ts s t to o 1 12 28 8 p po or rt ts s The following diagrams show the cable connections required for expanding the router from a single card 32 port router up t...

Page 11: ...P Pr ro o B Be el l L Lt td d T Te ec ch hn ni ic ca al l m ma an nu ua al l H HU U F Fr re ee ew wa ay y R RS S4 42 22 2 1 11 1 1 12 28 8 p po or rt t e ex xp pa an ns si io on n...

Page 12: ...es User guide For separate routers to be controlled independently each must have a different level address set This operation is achieved by means of the DIL switch marked level on the front of each F...

Page 13: ...c ch hn ni ic ca al l m ma an nu ua al l H HU U F Fr re ee ew wa ay y R RS S4 42 22 2 1 13 3 HigherDestDecode SW1 SW2 Level Off On On Off 1 0 1 0 View fromfrontof card switchup forOff switchdown forOn...

Page 14: ...n ns s Two of the three LEDs indicate that power is arriving at the board Freeway routers operate from two rails only where others are needed these are generated on the Freeway cards themselves The tw...

Page 15: ...m a hard reset of the Freeway controller One is located on the edge of the 2440 sub module and the other is remotely located on the front edge of the host card on which the 2440 is sited Pressing eith...

Page 16: ...50 Chassis 1 Chassis 50 Chassis 34 A9 Gnd 42 A13 Gnd 34 A1 Gnd 42 A5 Gnd 18 A9 26 A13 18 A1 26 A5 2 A9 10 A13 2 A1 10 A5 3 B9 Gnd 11 B13 Gnd 3 B1 Gnd 11 B5 Gnd 35 B9 43 B13 35 B1 43 B5 19 B9 27 B13 19...

Page 17: ...d 37 B26 45 B30 37 B18 45 B22 21 B26 29 B30 21 B18 29 B22 38 A27 Gnd 46 A31 Gnd 38 A19 Gnd 46 A23 Gnd 22 A27 30 A31 22 A19 30 A23 6 A27 14 A31 6 A19 14 A23 7 B27 Gnd 15 B31 Gnd 7 B19 Gnd 15 B23 Gnd 39...

Page 18: ...g 9 pin D type connectors A breakout cable using one 50 way male D type connector and eight 9 way female D type connectors is available part number 1748 to provide direct interfacing between the Freew...

Page 19: ...is properly seated in the frame T Th he e H HE EL LL LO O L LE ED D o on n t th he e c ca ar rd d r re em ma ai in ns s o of ff f No command has been received by the board check the power check that t...

Page 20: ...F Fr re ee ew wa ay y R RS S4 42 22 2 P Pr ro o B Be el l L Lt td d 2 20 0 I Is ss su ue e 2 2...

Page 21: ...outer module n n P Po or rt ts s Number and type 32 balanced 4 wire bi directional to EIA standard RS422A Input Impedance 3kW Input sensitivity 150mV Input Common Mode Rejection 12V max Max Output cur...

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