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11 

Belt Maintenance 

6

 

 

Cut the bottom link

 

Cut the bottom wire using 
the bolt cutters. 

View of the cut wire 

Pull out the link 

Open the hooks on the 
bottom link on both sides 
using the belt tool. 

Remove the slat 

Dual Continuous Feed Toaster 

DCFT-BKM

 

525-4122 RevA-EN 

Printed in China 08/20 © 2018 

Summary of Contents for DCFT-BKM

Page 1: ...manship within the warranty period will be replaced or repaired at the option of Prince Castle Inc without cost to the customer for parts or labor This warranty is subject to the following exceptions conditions Use of any non genuine Prince Castle parts voids this warranty and all work must be performed by an authorized Prince Castle Service Agent All labor shall be performed during regular work h...

Page 2: ...ce is designed for toasting bread products in a commercial kitchen The dimensions of the bread product are defined by customer 1 Unpack and inspect Remove the unit from the carton and inspect for signs of damage If there is damage to the unit Notify the carrier within 24 hours of delivery Save carton and packaging materials for inspection purposes Contact your local dealer or if purchased directly...

Page 3: ...nfiguration All electrical connections must be in accordance with local electrical codes and any other applicable codes This appliance can be used by children aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand ...

Page 4: ...product part Regular Crown etc that you will be toasting in the front of the unit Dial the rear compression adjustment knob for the product part Regular Heel etc that you will be toasting in the rear of the unit 4 Begin continuous feeding Feed product into top of DCFT sending the correct product parts down the front and rear of the unit The sides to be toasted should face the platen Toasted produc...

Page 5: ...re to exercise caution will result in damage to the unit and will not be covered by warranty Cleaning and user maintenance shall not be made by children without supervision Daily Planned Maintenance Gather cleaning materials You will need a clean damp cloth soft bristle brush neoprene gloves lukewarm soap and water and non abrasive cleaner 1 Turn DCFT OFF Turn the On Off switch to OFF 2 Unplug and...

Page 6: ...ster DCFT BKM Daily Planned Maintenance Continued Close conveyor doors 7 8 Clean outside of the DCFT Dampen a clean cloth with lukewarm soap and water Wipe down the outside of the entire DCFT Wipe down the entire DCFT again with a fresh clean sanitized towel Wipe down ramp ...

Page 7: ... roller side of the belt tool when the belt tool is placed on the roller as shown If the rollers are worn replace them using kit 525 332S Measure the belt pullout Make sure the belt pullout is at least to the line on the belt side of the belt tool before moving forward Otherwise the belt will be too short after removing one link NOTE The line on the belt tool assumes that the rollers are not worn ...

Page 8: ...s to open the belt Find the master link gap This gap is in the middle of the belt where the master link connects Use the belt tool to open master link hooks on both sides of the belt View of the open hook 525 4122 RevA EN Printed in China 08 20 2018 Dual Continuous Feed Toaster DCFT BKM ...

Page 9: ...9 Belt Maintenance 4 Unhook the hooks using the needle nose pliers Pullout the master link 525 4122 RevA EN Printed in China 08 20 2018 Dual Continuous Feed Toaster DCFT BKM ...

Page 10: ... 5 Place one master link through the belt and under the top shaft to keep it from falling Hang the belt Make sure the hooks are facing up 525 4122 RevA EN Printed in China 08 20 2018 Dual Continuous Feed Toaster DCFT BKM ...

Page 11: ...t the bottom wire using the bolt cutters View of the cut wire Pull out the link Open the hooks on the bottom link on both sides using the belt tool Remove the slat Dual Continuous Feed Toaster DCFT BKM 525 4122 RevA EN Printed in China 08 20 2018 ...

Page 12: ...lt Install the master link The belt must be engaged on the bottom sprockets Crimp the right hook Crimp the left hook Make sure the belt hooks are facing up Dual Continuous Feed Toaster DCFT BKM 525 4122 RevA EN Printed in China 08 20 2018 ...

Page 13: ...Inoperable power cord Replace power cord Loose connection on power switch Tighten power switch connections Inoperable power switch Replace power switch Unit will not heat up Power rocker switch light on Inoperable thermostat Replace thermostat Inoperable platen Replace platen Unit heats up but the conveyor does not run loose motor switch connection Tighten motor switch connection Inoperable motor ...

Page 14: ...of 2 23 525 288S Cut Off Switch 4 72 4234S Power Cord DCFT BKM 24 525 286S Handle qty 4 5 525 280S Overlay 25 525 385S Platen 6 66 045S STRAIN RELIEF 26 525 296S Chain 7 77 092 03SC Terminal Block 27 8 78 233S Switch Rocker 28 9 526 281SC High Limit Switch 29 10 526 081S SPROCKET 19 TOOTH 30 11 525 004SC Release Sheet qty of 4 31 12 525 298S IDLER 14 TOOTH 32 13 525 174S BALL BEARING qty of 8 33 1...

Page 15: ...na 08 20 2018 Dual Continuous Feed Toaster DCFT BKM Exploded View and Parts List With the exception of maintenance items such as Teflon sheets electrical and mechanical parts should be replaced only by a qualified service representative ...

Page 16: ...Printed in China 08 20 2018 16 525 4122 RevA EN Dual Continuous Feed Toaster DCFT BKM Wiring Diagram ...

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