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17 

 

  The second column labeled possible cause lists the obvious external possibilities that may contribute to the 

machine symptom   

 

Step 3 Recommended course of action   

 

This column provides a course of action for the possible cause, generally it states to contact      welding 

for repair of machine.   

 

 

 

 

Troubles 

Cause 

Remedy 

1.Fan not    works 
properly 

1.the fan line lose 
2.Fan breakage 

1.Connect the line 
2.Change the fan 

2.No indicating on 
the      front panel 

1.the power line lose 
2.Indicating light broken 
3.the fuse or IGBT broken 

1.Check the power,Connect the line 
2.Change it(

φ

8) 

3.Change  the  fuse  5A/250Vor  Contact  with 
the namufacturer . 

3.Over  heating  light     
on(warning  led  lights 
red or yellow color) 

1.aeration is not good 
2.The temperature is too high 
3.over-load use 
4.Thermostat broken 
5.Control plate broken 

1.get    rid of the bar 0.5m around 
2.Reduce the temperature 
3.Reduce the use loading 
4.Change the thermostat(JUC-OF) 
5.Check and change the    control plate 

4.Over-current    light   
ON          (warning  led 
lights green color)     

1.IGBT broken       
2.output diode broken 
3.Drive plate broken 
4.Control plate broken       
5.over current welding       

  Contact the manufacturer 

5.Wire 

feeder 

not       

work  (  welding  current   
not adjustable)       

1.the fuse broken   
  2.Potentiometer line fall down 
or Potentiometer broken       
3.the wire blocked         
4.the drive circuit broken 
  5.other reasons                 

  1.Change the fuse 5A/250V 
    (on    left panel,open wire feeder case) 
  2.Connect the lines or Change it     
3.Check the gun 
4.Change the control panel     
5.Contact with the namufacturer   

6.Welding Voltage   
not adjustable 

1.Potentiometer line fall down 
2.Potentiometer broken       
3.The    circuit broken       

  1.Connect the lines 
2.Change it     
  3.Change the control pcb 

7.Welding  stops,  and 
warning light is on   

Self-protection has engaged   
1.Display    "801" 
2.Display    "802" 
3.Display    "804" 
4.Display    "805" 

 
1.over-voltage, lower-voltage 
2. over-temperature,   
3.over-current, 
4.torch switch always close 

Summary of Contents for POWER MTS175S

Page 1: ...CC CV MULTI PROCESS WELDING MACHINE GMAW GTAW SMAW POWER MTS175S OPERATION INSTRUCTIONS...

Page 2: ...e Product POWER MTS175S Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased _____________________________ Whenever you request replacement part...

Page 3: ...d perform this installation Turn off input power at the fuse box before working on this equipment Do not touch electrically live parts Always connect the machine to an earthed mains supply as per nati...

Page 4: ...equency generator being similar to a radio transmitter may cause interference to radio TV and other electronic equipment These problems may be the result of radiated interference Proper grounding meth...

Page 5: ...mains switch fuse box before working on this equipment Have a qualified electrician install service this equipment Allow machine to sit for 5 minutes minimum to allow the power capacitors to discharg...

Page 6: ...d for the MIG welding processes within its output capacity of 170 Amps DC Equipment Limitations The POWER MTS175S is protected from overloads beyond the output ratings and duty cycle as per machine sp...

Page 7: ...on represents Stick 8 indicator voltage left display 9 Amp Wire Speed Adjustment Knob For Stick and TIG function this adjusts the amps For MIG opera tion the amps are directly tied to the wire speed f...

Page 8: ...ction of the control changes In the MIG mode the control is used to adjust the arc voltage While in TIG mode the it functions to adjust the down slope of the arc current In Stick mode the control is u...

Page 9: ...t connector Connect input gas hose ensuring connection is tight Connections for TIG GTAW Welding Fig 3 1 Gas outlet Connect the torch gas hose 2 MIG Torch Euro Connector NOT used in TIG mode 3 Negativ...

Page 10: ...gulator and use Pure Argon Gas available from local suppliers Set gas flow pressure to 8 12 LPM Make sure gas bottle is secured to avoid injury Connections for STICK MMA SMAW Welding Fig 4 1 Gas outle...

Page 11: ...e roll off and flip the drive roll over Reassemble and tighten roller If larger roller is needed contact us 5 Thread straightened wire over grooves in lower drive roll fully through until it begins to...

Page 12: ...ARNING ELECTRIC SHOCK CAN KILL Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground Always wear dry insulating gloves WARNING FUMES AND GA...

Page 13: ...go to what amperage control knob is set to upon welding it will show actual welding amperage Upon pressing of foot pedal welding arc will start if you find it hard to start arc push pedal down a bit...

Page 14: ...djustment to fine tune the voltage if he chooses by turning the voltage up or down after adjusting the wire feed speed If the wire speed is readjusted after manual adjustment to voltage is made the un...

Page 15: ...t easily wets in with low amounts of spatter Overhead welding usually requires a more stiff penetrating arc Flat welding will accept a wider more fluid puddle Adjust wire feed speed to suit voltage wi...

Page 16: ...air line paying particular attention to PC Boards Fan blades 2 Inspect input and output cables hoses for fraying cuts bare spots 3 Keep tig torch and cables in good condition 4 Clean air vents to ensu...

Page 17: ...uce the temperature 3 Reduce the use loading 4 Change the thermostat JUC OF 5 Check and change the control plate 4 Over current light ON warning led lights green color 1 IGBT broken 2 output diode bro...

Page 18: ...er it into 300VDC Control the IGBT by PWM PFM inverter the 300VDC to 40KHz AC High frequency transformer pass the power by insulation and voltage reducing with high efficiency Output the second rectif...

Page 19: ...19 MAIN UNIT Wiring diagram...

Page 20: ...20...

Page 21: ...21...

Page 22: ...22...

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