35
Hurricane
V I I I . D I S A S S E M B L Y A N D A S S E M B L Y
11. Remove the docking device ball detent pin.
See figure 27.
12. Gently slide the two sections of the Hurricane apart.
See figure 28.
FIGURE 28. FRAME SEPARATION
13. Grab the handle grip on the tiller, pull upward on the tiller adjustment lever, and gently lower the tiller down to
the center of the Hurricane chassis until it is fully lowered.
FIGURE 27. BALL DETENT PIN
NOTE: There is no need to disconnect the motor harness when
disassembling the Hurricane. See figure 29.
ASSEMBLY
NOTE: Raise the tiller before starting to assemble the Hurricane.
1. Place the manual freewheel lever in the drive (down) position.
2. Position the front and rear sections next to each other.
3. Tilt the rear end to a horizontal position and insert the longer tube of
the front end into the rear section first; make sure that the locking
cam levers are in the unlocked (vertical) position and the ball detent pins are removed.
4. Slide the two sections of the unit together until the front half reaches its insertion limit.
5. Secure the front and rear sections with the ball detent pins.
6. Push the frame lock levers back to their locked (downward) position.
7. Replace the ball detent pin into the docking device.
8. Plug the silver front-to-rear harness into the mating plug found on the electronics module.
9. Put the batteries in place and plug the black and white 2-pin battery harnesses into the electronics module.
10. Reconnect the battery tie-down strap.
11. Reconnect the handbrake cable by sliding the cable into its slot on the brake mount. With your thumb, push
forward and hold the brake release lever, then slide the cable release hook onto the peg and gently let go of the
brake release lever.
12. Gently place the rear shroud over the seat post.
13. Lower the shroud into place.
14. Carefully lift the seat and slide the seat platform (on the seat bottom) onto the seat pedestal.
15. Rotate the seat until it locks into place.
FIGURE 29. MOTOR HARNESS
BALL DETENT PIN
