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PRESTO OWNER’S MANUAL        

 Page 12

          POWER STAK  

DAILY OPERATOR CHECK LIST

 

CHARGE CONDITION/BATTERY CHECK LIST

1.  Check Battery Discharge Indicator (Fuel Gage and Hour Meter) – Be sure unit is 

showing 

proper Charge Level

 before operating unit

2.  Check to be sure 

Charging Cord

 is 

Unplugged

 and properly stowed before operat-

ing unit

3.  Inspect Battery Wire Connections – All connections should be tight with 

No Corro-

sion 

(white powder) showing at the 

Battery Terminals

4.  Inspect Battery Case – There should be 

no cracks or visible damage

 to the 

Battery 

Case

WALK AROUND INSPECTION

1.  Check general condition of Stacker (loose or broken parts, oil, dangling wires, dents, 

cracked covers etc.)

2.  Check metal frame, mast, carriage and font load supports for cracked welds, worn or 

flat rollers, loose or disconnected chains, loose pins, missing snap rings, and loose or 

missing hardware – bolts, nuts washers etc.

3.  Check for evidence of hydraulic leaks

4.  Make sure all precautionary labeling is in place and legible

FUNCTIONAL INSPECTION

1.  Check Drive – Forward and Reverse Function

2.  Check Lift – Up and Down Function

3.  Check Function for Belly Button Reverse 

4.  Check Horn Function

5.  Check Brake Function

OPERATOR 

ID 

    DATE

DO NOT USE OR OPERATE STACKER IF ANY FUNCTION IS NOT

OPERATING PROPERLY OR IF STACKER APPEARS UNSAFE IN ANYWAY

REPORT CONCERNS TO SUPERVISOR IMMEDIATELY!

Summary of Contents for PPS2200-62NAS

Page 1: ...________________ Serial _________________________ Date Placed in Service _____________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT JUNE 2015 This manual covers PowerStak units with fr...

Page 2: ...lity of the buyer and must be accompanied with an RMA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not cover lab...

Page 3: ...harging the battery 13 C Warnings and Battery Info 13 D Battery maintenance 13 E Charger Operations 13 S E C T I O N 6 Maintenance 14 A Weekly Operations Maintenance Checks 14 B Monthly Operations Mai...

Page 4: ...OCEDURE FOR POWERSTAK STRADDLE LEGS NOTE STRADDLE LEGS MUST BE ADJUSTED IN ACCORDANCE WITH THIS PROCEDURE 1 PowerStak unit located on flat clean uniform surface unloaded forks raised a minimum of 1 of...

Page 5: ...g a wide variety of loads WHERE UNIQUE SITUATIONS ARISE WHICH ARE NOT COVERED IN THIS MANUAL CALL PRESTO LIFTS FOR FURTHER INSTRUCTIONS The battery operated stackers are designed for in plant non haza...

Page 6: ...tions Operators Only trained personnel and authorized personnel shall be permitted to operate PowerStak Before Operation Before using the device the operator shall have Read and or had explained and u...

Page 7: ...nces which may occur if instructions or precautions are not followed Below are the symbols and signal words along with their definitions referenced from ANSI Z535 4 Product Safety Signs and Labels Saf...

Page 8: ...d working order Always be alert to the area around you and watch where you are walking Be careful that you don t get pinned or crushed between the stacker and a fixed object such as a wall or post Wat...

Page 9: ...ff back panel There is enough wire to the key switch to allow the panel to be set aside Inspect for any bent or damaged parts B REMOVING FROM PALLET PowerStak is shipped out on a pallet or skid Prior...

Page 10: ...ks first direction When rotating the butterfly towards the operator the stacker runs in the reverse direction Always make sure the stacker clears any obstruction when traveling and that your path of t...

Page 11: ...osition and the brake is on The reversing safety bar will automatically resume to its original position after being activated Horn As standard equipment a horn that is located on the top of the handle...

Page 12: ...eck general condition of Stacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose...

Page 13: ...se components wear a face shield or other suitable protective eyewear Read understand and fol low all battery and battery manufacturer s specific pre cautions while working with and or charging batter...

Page 14: ...that they are in place and not loose FORKS Check that they are not bent or cracked BRAKE Ensure the brake works properly CABLES WIRES Check that there are no loose cables or wires LABELS Ensure all p...

Page 15: ...rushes in pump motor Low hydraulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty lift co...

Page 16: ...dy Assembly 1 19 Screw 10 20 Caster Assembly 1 21 Bolt 4 22 Spring Washer 4 23 Nut 4 STACKER BODY COMPONENTS PPS2200 62NAS Item Description Qty Item Description Qty 1 Spacer 4 13 Chain Cover 1 2 Load...

Page 17: ...Switch 2 3 Butterfly Switch 1 4 Belly Button Stop Switch 1 5 Horn Button 1 6 Turtle Speed Switch 1 CONTROL POD PPS2200 62NAS Item Description Qty 1 Lifting Switch 2 2 Lowering Switch 2 3 Running Swit...

Page 18: ...Washer 4 11 Washer 1 12 Fixing Board 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1 21 Spindle C...

Page 19: ...r 1 5 Shaft Gear 1 6 Bearing 2 7 C Clip 1 8 Electric Brake 1 9 Bearing 1 10 Key 2 11 C Clip 1 12 Gear 1 13 Screw 4 14 Flange 1 Item Description Qty 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring Gear 1 19...

Page 20: ...1 6 Carriage Assembly 1 7 Snap Ring 2 8 Feed Shaft 1 9 Bolt 2 10 Nut 2 11 Fork Assembly 2 CARRIAGE ASSEMBLY PPS2200 62NAS Item Description Qty 1 Block 4 2 Roller 4 3 Washer 4 4 Bolt 4 5 Fixed Pin Cha...

Page 21: ...Description Qty 7 Bolt 1 8 Lift Cylinder 1 9 U Bolt 1 10 Outer Mast Assy 1 11 Nut 2 12 Control Valve 1 MAST COMPONENTS PPS2200 62NAS Item Description Qty 1 Chain Assembly 1 2 Pivot Pin 1 3 Spacer 2 4...

Page 22: ...ion 1 11 Oil Filter 1 12 Oil Tank Plastic 1 12A Bolt Spring Washer 4 12B Cover Oil Tank 1 STACKER BODY COMPONENTS PPS2200 62NFO 21 Item Description Qty Item Description Qty 1A Valve Block 1 6C Bolt Sp...

Page 23: ...Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adaptor 1 HYDRAULIC SYSTEM PPS2200 62NAS Item Description Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4 L Adaptor...

Page 24: ...PRESTO OWNER S MANUAL Page 24 POWER STAK Figure 10 Hydraulic Schematic...

Page 25: ...STAK CONTROL PANEL Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting...

Page 26: ...PRESTO OWNER S MANUAL Page 26 POWER STAK Figure 12a Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series...

Page 27: ...PRESTO OWNER S MANUAL Page 27 POWER STAK Figure 12b Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series...

Page 28: ...VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 800068 5 0 00 LB S 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES 3RD ANGL...

Page 29: ...iron cylinder cross support To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts...

Page 30: ...mation on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All products ship...

Page 31: ...nces Presto Customer Service reserves the right for final judgment on all product returns The RMAnumber must appear on the outside of any packaging material for a return to be accepted and processed b...

Page 32: ...LET PRESTO MEET THOSE NEEDS MANY NEEDS REQUIRE MANY OPTIONS Call Presto Sales for stock or customized lift inquiries 800 343 9322 Email sales prestolifts com...

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