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Presto Lifts PowerStack PPS2200-125AS, Installation, Operation And Service Manual

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Presto Lifts PowerStack PPS2200-125AS Installation, Operation And Service Manual Download Page 1

PAGE 1 OF 31 

0218 IH-3937

Power Stak

PPS2200-125AS

Installation, Operation

and Service Manual

Model Number _____________________________________

Serial # ____________________________________________

Date Placed in Service _____________

IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT

SEPT 2015

This manual covers PowerStak units with frame 

numbers starting with GC stamped into the mast 

and shipped March 2014 and after.

Summary of Contents for PowerStack PPS2200-125AS

Page 1: ...____________________________ Serial ____________________________________________ Date Placed in Service _____________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT SEPT 2015 This manual...

Page 2: ...be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not cover labor expense for removal or r...

Page 3: ...Battery 13 B Charging the battery 13 C Warnings and Battery Info 13 D Battery maintenance 13 E Charger Operations 13 S E C T I O N 6 Maintenance 14 A Weekly Operations Maintenance Checks 14 B Monthly...

Page 4: ...DLE LEGS NOTE STRADDLE LEGS MUST BE ADJUSTED IN ACCORDANCE WITH THIS PROCEDURE 1 PowerStak unit located on flat clean uniform surface unloaded forks raised a minimum of 1 off the floor 2 Determine the...

Page 5: ...FTS FOR FURTHER INSTRUCTIONS The battery operated stackers are designed for in plant non hazardous locations only They can be used in a 8 or larger aisle These units are not for personnel lifting WARN...

Page 6: ...d personnel and authorized personnel shall be permitted to operate PowerStak Before Operation Before using the device the operator shall have Read and or had explained and understood the manufacturer...

Page 7: ...instructions or precautions are not followed Below are the symbols and signal words along with their definitions referenced from ANSI Z535 4 Product Safety Signs and Labels Safety Alert Symbols These...

Page 8: ...lert to the area around you and watch where you are walking Be careful that you don t get pinned or crushed between the stacker and a fixed object such as a wall or post Watch your hands and feet A fo...

Page 9: ...gh wire to the key switch to allow the panel to be set aside Inspect for any bent or damaged parts B REMOVING FROM PALLET PowerStak is shipped out on a pallet or skid Prior to removing the unit from t...

Page 10: ...ting the butterfly towards the operator the stacker runs in the reverse direction Always make sure the stacker clears any obstruction when traveling and that your path of travel is clear of people Nev...

Page 11: ...The reversing safety bar will automatically resume to its original position after being activated Horn As standard equipment a horn that is located on the top of the handle AUTHORIZED OPERATORS SHOULD...

Page 12: ...cker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains loos...

Page 13: ...ield or other suitable protective eyewear Read understand and fol low all battery and battery manufacturer s specific pre cautions while working with and or charging batteries D BATTERY MAINTENANCE To...

Page 14: ...not loose FORKS Check that they are not bent or cracked BRAKE Ensure the brake works properly CABLES WIRES Check that there are no loose cables or wires LABELS Ensure all precautionary labels and gua...

Page 15: ...raulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty lift contactor Defective control ci...

Page 16: ...eg LH 1 7 Nut 10 8 Bolt 10 9 Bolt 2 10 Seat 1 11 Drive Wheel Cover 1 12 Rear Cover 1 Item Description Qty 13 Screen 1 14 Straddle Leg RH 1 15 Screen 1 16 Top Cover 1 17 Stacker Body Assembly 1 18 Scre...

Page 17: ...3 Running Switch 1 4 Emergency Reverse Switch 1 5 Horn Button 1 Figure 3 Control Pod Item Description Qty 1 Lifting Switch 2 2 Lowering Switch 2 3 Butterfly Switch 1 4 Belly Button Stop Switch 1 5 Ho...

Page 18: ...xing Board 1 13 Bolt 2 14 Collar Spindle 2 15 Lock Nut 1 Item Description Qty 16 Seat Connection 1 17 Bolt 2 18 Anchor Spindle Cover 1 19 Lock Washer 1 20 Nut 1 21 Spindle Cover 1 22 Screw 2 23 Spring...

Page 19: ...g 2 7 C Clip 1 8 Electric Brake 1 9 Bearing 1 10 Key 2 11 C Clip 1 12 Gear 1 13 Screw 4 14 Flange 1 Item Description Qty 15 Screw 3 16 Bearing 1 17 Seal 1 18 Ring Gear 1 19 Wheel 1 20 C Clip 1 21 Seal...

Page 20: ...Item Description Qty 1 Block 4 2 Roller 4 3 Washer 4 4 Bolt 4 5 Fixed Pin Chain 1 6 Load Bracket Assembly 1 7 Snap Ring 2 8 Feed Shaft 1 9 Bolt 2 10 Nut 2 11 Fork Assembly 2 12 Cotter Pin 2 13 Nut 4 P...

Page 21: ...Description Qty 13 Spring Pin 2 14 Chain Wheel Cover 1 15 Bolt 1 16 Spring Washer 1 17 Washer 1 18 Chain Wheel 2 19 Snap Ring 2 20 Chain Wheel Seat 1 21 Rubber Spacer 1 22 Lift Cylinder 1 23 Bolt 2 24...

Page 22: ...Plastic 1 12A Bolt Spring Washer 4 12B Cover Oil Tank 1 STACKER BODY COMPONENTS PPS2200 62NFO 21 Item Description Qty Item Description Qty 1A Valve Block 1 6C Bolt Spring Washer 2 1B Relief Valve 1 7...

Page 23: ...embly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adaptor 1 HYDRAULIC SYSTEM PPS2200 62NAS Item Description Qty 1 Screw 2 2 Washer 2 3 Hydraulic Assembly 1 4 L Adaptor 1 5 O ring 1 6 Oil Hose 1 7 Adapto...

Page 24: ...PAGE 24 OF 31 0218 IH 3937 Figure 10 Hydraulic Schematic PRESTO OWNER S MANUAL Page 24 POWER STAK PPS2200 125AS...

Page 25: ...Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Item Description Qty 1 Controller 1 2 Fuse 1 3 Fuse 1 4 Travel Contactor 1 5 Lifting Contactor 1 Figure 11 Control Pane...

Page 26: ...PAGE 26 OF 31 0218 IH 3937 Figure 12a Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series PRESTO OWNER S MANUAL Page 26 POWER STAK PPS2200 125AS...

Page 27: ...PAGE 27 OF 31 0218 IH 3937 Figure 12b Electric Schematic Diagram 24 Volt System Two 12 Volt Batteries Connected in Series PRESTO OWNER S MANUAL Page 27 POWER STAK PPS2200 125AS...

Page 28: ...NO UNLESS OTHERWISE 80006 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES 3RD ANGLE v 14 B CHARGER BATTERY CHARGER CON...

Page 29: ...O ANSI ITSDF B 10040297 4 1 EA BK LD DCL 12 00X3 00 PRESTO ALPHA C155N 3 2 EA BK LD DCL 3 00X3 00 NO RIDERS 10039878 2 1 EA BK LD DCL 3 00X20 00 POWER STAK 10039877 1 1 EA BK LD DCL 2 25X8 50 WARNING...

Page 30: ...er cross support To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts Department...

Page 31: ...sue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All products shipped from our factory have passe...

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