Prestex P404 Installation Instructions And User Manual Download Page 4

Exploded view of tailpiece assembly

The Prestex Model P404UA mixing valve is 

optionally provided with angled assemblies in 
lieu of the tailpiece arrangement shown above. 
This allows the connections of the hot and 
cold water supplies to be parallel to the mixed 
water outlet for ease of piping layouts.
The assemblies comprise an integral full bore 
ball valve and in-line strainer in an angled 
housing.
When this arrangement is used, the 
requirements for isolation valves and 
Y-strainers previously mentioned are regarded 
as fulfilled.

Exploded view of angled valve assembly

APPLICATION

The Prestex Model P404 thermostatic mixing 
valve has been independently tested by
WRc-NSF against the requirements of BS EN 
1287 (Low Pressure-LP) and BS EN 1111
(High Pressure-HP) and certified as complying 
with the requirements of the TMV2 Scheme and 
is suitable for use in the designations shown in 
the table below.

Valves approved for designation for use ‘HP’ 

only:

- If a water supply is fed by gravity then

the supply pressure should be verified to 
ensure the conditions of use are appropriate 
for the valve.

The above temperatures are recommended by 
the Thermostatic Mixing Valve (manufacturers)
Association as relevant settings for the varying 
applications shown. This is the maximum
commissioning temperature but valves may 
exceed this by 2°C in use.
The range of available temperature adjustment 
is 35°C to 48°C but 46°C is the maximum 
recommended mixed water temperature 
from a bath tap. The maximum temperature 
takes account of the allowable temperature 
tolerances inherent in thermostatic mixing
valves and temperature losses in metal baths.

46°C is not a safe bathing temperature for 

adults or children

.

The British Burns Association recommends 
37°C to 37.5°C as a comfortable bathing 
temperature for children. In premises covered 
by the Care Standards Act 2000, the maximum 
mixed water outlet temperature is 43°C.

 

 

Unpack the main valve assembly and check that the bores are free of debris and the end 
sealing faces are clean. 

 

Unpack the two tailpieces and confirm they are complete with union nuts and 
compression nuts and olives. 

 

Locate the sealing gaskets, insert them into the union nuts against the faces of the 
tailpieces and screw the union nuts onto the valve until a tight seal has been made. 

 

Remove the compression nuts and olives from the tailpieces. Locate the inlet filter 
screens and insert them into the bore of the tailpieces up to the shoulder. 

 

Assemble the valve to the pipework and ensure the hot and cold water pipes have full 
penetration into the tailpiece.  

 

Tighten the compression nuts ensuring that the end of the pipe remains in contact with 
the filter element. 

 

Exploded view of tailpiece assembly 

 

 

The Pegler Model P404UA mixing valve is optionally provided with angled assemblies in lieu of 
the tailpiece arrangement shown above. This allows the connections of the hot and cold water 
supplies to be parallel to the mixed water outlet for ease of piping layouts.  
The assemblies comprise an integral full bore ball valve and in-line strainer in an angled housing. 
When this arrangement is used, the requirements for isolation valves and Y-strainers previously 
mentioned are regarded as fulfilled. 
 
Exploded view of angled valve assembly 

 

 

 

 

Unpack the main valve assembly and check that the bores are free of debris and the end 
sealing faces are clean. 

 

Unpack the two tailpieces and confirm they are complete with union nuts and 
compression nuts and olives. 

 

Locate the sealing gaskets, insert them into the union nuts against the faces of the 
tailpieces and screw the union nuts onto the valve until a tight seal has been made. 

 

Remove the compression nuts and olives from the tailpieces. Locate the inlet filter 
screens and insert them into the bore of the tailpieces up to the shoulder. 

 

Assemble the valve to the pipework and ensure the hot and cold water pipes have full 
penetration into the tailpiece.  

 

Tighten the compression nuts ensuring that the end of the pipe remains in contact with 
the filter element. 

 

Exploded view of tailpiece assembly 

 

 

The Pegler Model P404UA mixing valve is optionally provided with angled assemblies in lieu of 
the tailpiece arrangement shown above. This allows the connections of the hot and cold water 
supplies to be parallel to the mixed water outlet for ease of piping layouts.  
The assemblies comprise an integral full bore ball valve and in-line strainer in an angled housing. 
When this arrangement is used, the requirements for isolation valves and Y-strainers previously 
mentioned are regarded as fulfilled. 
 
Exploded view of angled valve assembly 

 

 

 
APPLICATION 
 
The Pegler Model P404 thermostatic mixing valve has been independently tested by WRc-NSF 
against the requirements of BS EN 1287 (Low Pressure-LP) and BS EN 1111 (High Pressure-HP) 
and certified as complying with the requirements of the TMV2 Scheme and is suitable for use in 
the designations shown in the table below. 
 
Valves approved for designation for use ‘HP’ only:- If a water supply is fed by gravity then 
the supply pressure should be verified to ensure the conditions of use are appropriate for the 
valve. 

 

Table 2 – Recommended set outlet temperatures 
 

Application 

Pressure 

Maximum set mixed 
water temperature 

Shower 

HP and LP 

41°C 

Wash basin 

HP and LP 

41°C 

Bidet 

HP and LP 

38°C 

Bath (Tub)* 

HP 

44°C 

 

*22mm only 

The above temperatures are recommended by the Thermostatic Mixing Valve (manufacturers) 

Association as relevant settings for the varying applications shown. This is the maximum 
commissioning temperature but valves may exceed this by 2°C in use.  

The range of available temperature adjustment is 35°C to 48°C but  
46°C is the maximum recommended mixed water temperature from 

a

 bath tap. The maximum 

temperature takes account of the allowable temperature tolerances inherent in thermostatic mixing 
valves and temperature losses in metal baths. 
46°C is not a safe bathing temperature for adults or children. 
 
The British Burns Association recommends 37°C to 37.5°C as a comfortable bathing temperature for 
children. In premises covered by the Care Standards Act 2000, the maximum mixed water outlet 
temperature is 43°C. 
 
COMMISSIONING 
 
The valve must be commissioned under normal site system conditions and after establishing 
supply conditions with the hot and cold water supplies open, leave the system running to allow 
temperatures and pressures to stabilise and be checked. 
 
Prior to commencing commissioning, the following checks should be carried out. 
 

 

The designation of the thermostatic mixing valve matches the application. 

 

The supply pressures and temperatures are within the operating range of the valve. 

 

Isolating valves and strainers are provided. 

 

If all these conditions are met, proceed to set the temperature as described below. 

 

 
 
 
The Pegler thermostatic mixing valve is supplied factory set at 43°C but the valve may be simply 
adjusted after installation. 
The mixed water temperature at the terminal fitting must never exceed 46°C 
 

TMV3 Model P404.indd   4

13/2/09   15:02:46

Summary of Contents for P404

Page 1: ... TMV2 Model P404 It is important that these guidance notes are read and fully understood prior to product installation Installation Instructions and User Guide 15mm 22MM In Line Thermostatic Mixing Valve TMV2 Model P404 2 Year BSEN 1287 BSEN 1111 TMV3 Model P404 indd 1 13 2 09 15 02 45 ...

Page 2: ...atory WRc NSF and is a Water Regulations Advisory Scheme WRAS approved product and listed in the Water Fittings and Materials Directory IMPORTANT INTRODUCTION NOTES The valves covered by these instructions have been tested and certified as being in compliance with BS EN 1111 1999 and BS EN 1287 1999 Valves operating outside the requirements of these standards are not covered by the TMV2 Scheme and...

Page 3: ...e and layout of pipework and fittings must take this into account FITTING Before installation the system operating conditions of inlet pressures hot water temperature and hot and cold water flow rates should be determined and confirmed to be within the expected conditions of normal use shown in the table below BS1287 BSEN1111 Maximum static pressure bar 10 0 10 0 Supply pressure hot and cold bar 0...

Page 4: ... nuts onto the valve until a tight seal has been made Remove the compression nuts and olives from the tailpieces Locate the inlet filter screens and insert them into the bore of the tailpieces up to the shoulder Assemble the valve to the pipework and ensure the hot and cold water pipes have full penetration into the tailpiece Tighten the compression nuts ensuring that the end of the pipe remains i...

Page 5: ...overshoots this temperature return the valve to the full cold condition and reset it to the correct temperature 0 2 C Do not set a valve on a lowered temperature as this will not provide consistent operation When the valve is set to the required temperature for the application carry out 5 cold water isolation tests to further exercise the valve Set the mixed water temperature to the required value...

Page 6: ...ould preferably be the same as that used at installation Note If there is a residual flow during the commissioning or the annual verification cold water supply isolation test then this is acceptable providing the temperature of the water seeping from the valve is no more than 2 C above the designated maximum mixed water outlet temperature setting of the valve Any higher temperatures should occur o...

Page 7: ...ly SPARES In order to ensure that the Prestex Model P404 thermostatic mixing valve continues to provide satisfactory service only GENUINE Pegler spare parts must be used Spare part order code Description 1 854453 Protective cap complete with screw 2 854447 Hexagon key 3 854454 Service kit 4 854449 15mm 854450 22mm Tailpiece Strainer kit 5 854451 15mm 854452 22mm Angle valve strainer kit 6 854456 1...

Page 8: ...vailable from Pegler Yorkshire LUXURY TAP SOLUTIONS Pegler Limited St Catherine s Avenue Doncaster South Yorkshire DN4 8DF England Registered Company No 01194543 Place of Registration England Yorkshire Limited Haigh Park Road Stourton Leeds West Yorkshire LS10 1RT England Registered Company No 00401507 Place of Registration England All brand names and logo styles are registered trademarks Maintain...

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