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Pressure Tech Swiss PT-1000, Operation Manual

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Table of Contents

Safety Instructions   

.................................................................................................  

pg.   3

Operation     

 

.................................................................................................  

pg.   4

Maintenance Schedule  .................................................................................................  

pg.   6

HMI Navigation 

 

.................................................................................................  

pg.   7

Alarms 

 

 

.................................................................................................  

pg.   8

Alarm Codes 

 

.................................................................................................  

pg.   9

Parameters 

  ................................................................................................. 

 pg. 

11

Electrical Diagram  

.................................................................................................  

pg. 12

Elec. Panel Assembly 

.................................................................................................  

pg. 13

Elec. Panel for “H” Assembly  ......................................................................................  

pg. 14

Sheet Metal Assembly  .................................................................................................  

pg. 15

Sheet Metal for “H” Assembly  ......................................................................................  

pg. 16

1000 Motor Assembly 

.................................................................................................  

pg. 17

1000-W Motor Assembly  .................................................................................................  

pg. 18

2000 Motor Assembly 

.................................................................................................  

pg. 19

Booster Pump Assembly  

......................................................................................  

pg. 20

Valve Manifold Assembly  

......................................................................................  

pg. 21

Heat Exchanger Assembly 

......................................................................................  

pg. 22

Filter 

Assembly 

 ................................................................................................. 

 pg. 

23

Warranty 

  ................................................................................................. 

 pg. 

24

Operation Manual for PT-1000 & PT-2000 

Operation Manual for PT-1000 & PT-2000 

Summary of Contents for Swiss PT-1000

Page 1: ...sureTech Swiss Series High Pressure Coolant Pumps Models PT 1000 PT 2000 PressureTech Perfection Under Pressure New England Tool Corp 161 Sanrico Drive Manchester CT 06042 OPERATION MANUAL PT 2000 PT 1000 H ...

Page 2: ... Assembly pg 13 Elec Panel for H Assembly pg 14 Sheet Metal Assembly pg 15 Sheet Metal for H Assembly pg 16 1000 Motor Assembly pg 17 1000 W Motor Assembly pg 18 2000 Motor Assembly pg 19 Booster Pump Assembly pg 20 Valve Manifold Assembly pg 21 Heat Exchanger Assembly pg 22 Filter Assembly pg 23 Warranty pg 24 Operation Manual for PT 1000 PT 2000 Operation Manual for PT 1000 PT 2000 ...

Page 3: ...you run the high pressure pump and machine unattended A fire hazard may exist during operation of the machine and pump This is especially true if you are in the process of machining materials such as Magnesium Titanium etc We recommend installing a fire suppression system inside the machine especially if the machine is running unattended Your high pressure pump system is not provided with a coolan...

Page 4: ...h the filter be obtained Operating the filter unit with a high differential may cause filter bags to rupture and or cause damage to the filter system and downstream equipment To prevent excessive drop through the filter unit regular inspection of the filter media is required MAINTENANCE When it becomes necessary to clean or replace the filter media follow the procedure outlined below 1 First close...

Page 5: ...basket making sure filter bag ring is firmly seated against the top of the basket flange For best results be sure filter bag is installed fully extended to the bottom of the basket 9 Inspect cover gasket for cuts or other signs of failure and make sure it is properly seated Your PressureTech Swiss Series unit is now ready for operation Refer to filter system start up procedure SPARE PARTS FOR MAIN...

Page 6: ...to clog prematurely The weekly maintenance schedule is a recommendation and may vary from application to application When cutting aluminum you may find that the filter bag clogs faster than when cutting stainless steel Also three shifts of operation a day vs one may require additional attention and frequency of maintenance SPECIAL NOTES During pump operation make sure that oil based coolant does n...

Page 7: ...UNCTION Displays the current outlet pressure from the pump in either PSI or BAR depending on the value of parameter 106 Displays the current filter pressure in either PSI or BAR depending on the value of parameter 106 Displays the status of the CNC inputs wired to inputs 0 7 Displays a pressure graph of the pump for the last 60 seconds 1 3 2 4 4 ...

Page 8: ...ATION ALARM HISTORY FUNCTION Displays the test associated with an alarm or warning that has occurred Pressing this button will only clear alarms for which the root cause has been corrected Use these buttons to navigate through all displayed alarms Pressing this button takes you to the alarm history page 1 3 2 4 ...

Page 9: ...E THAT THE PUMP MOTOR IS ABLE TO SPIN AND NOT BOUND UP CHECK INCOMING VOLTAGE SOURCE FOR IRREGULARITIES CALL PRESSURETECH FOR REPLACEMENT PARTS CODE 101 102 103 104 105 106 107 NAME E STOP PRESSED PUMP HIGH PRESSURE FILTER UNDER VACUUM CONTINUOUS RUN PUMP MOTOR CIRCUIT PROTECTOR TRIPPED PUMP CONTACTOR MALFUNCTION BOOSTER PUMP MOTOR CIRCUIT PROTECTOR TRIPPED CAUSE THE E STOP PUSHBUTTON ON THE UNIT ...

Page 10: ...COOLING FAN MOTOR CIRCUIT PROTECTOR TRIPPED COOLING FAN CONTAC TOR MALFUNCTION PLC RACK 1 SLOT 1 ERROR PLC RACK 1 SLOT 2 ERROR PLC RACK 1 SLOT 3 ERROR PLC RACK 1 SLOT 4 ERROR PLC RACK 1 SLOT 5 ERROR VALVE BLOCK IO ERROR OIL COOLER IO BLOCK ERROR CAUSE THE BOOSTER PUMP IS BEING TOLD TO RUN AND IS NOT RUN NING OR THE PUMP IS BEING TOLD TO STOP RUNNING AND IS CONTINUING TO RUN THE CIRCUIT BREAKER FOR...

Page 11: ...NDS IS THE TIME THAT THE VALVES WILL DELAY CLOS ING AFTER THE PUMP IS TURNED OFF THE VALUE ENTERED PSI IS THE PRES SURE THAT WILL TRIP AN ALARM IF THE PUMP OUTLET EXCEEDS THAT VALUE THE VALUE ENTERED SECONDS IS THE AMOUNT OF TIME THAT THE UNIT WILL BE ALLOWED TO CONTINUOUSLY RUN BEFORE TIMING OUT AND TRIGGERING AN ALARM CHANGE THE UNITS THAT THE PRESSURES WILL DISPLAY ON THE HMI ENABLE THE FUNCTIO...

Page 12: ...Page 12 Operation Manual for PT 1000 PT 2000 ELECTRICAL DIAGRAM Please See Appendix ...

Page 13: ...50007 1X1050008 DESCRIPTION END STOP DIN RAIL MOUNT DPST 24DC RELAY WIDE SLOT WIRING DUCT WIRE DUCT DIN RAIL SLOT PATTERN GROUND TERMINAL BLOCK 10MM 3 POLE TERMINAL 10MM WDR 120 SERIES 120W DIN RAIL 24VDC 1 POLE TERMINAL ELECTRICAL PANEL BACK PLATE 2 POLE PUSH IN TYPE JUMPER BAR X20 BUS MODULE STANDARD TERMINAL BLOCK X12 X20 DIGITAL 12X1 24V SINK 1 WIRE X20 BUS TRANSMITTER 24V X67 SUPPLY POWER BUS...

Page 14: ... K30 DESCRIPTION DPST 24VDC RELAY WDR 120 SERIES 120 WATT DIN RAIL 24VDC X20 DIGITAL 12XI 24V SINK 1 WIRE X20 BUS TRANSMITTER FEED 24 V X67 SUPPLY X2X BUS RECEIVER X20 ANALOG 2XI 10V 12 BIT CIRCUIT BREAKER 2A K CURVE X2X BUS RECEIVER 3 POLE BUS BAR MANUAL MOTOR STARTER AUXILIARY CONTACT MANUAL MOTOR STARTER 2 5A 3 POLE MAIN FEEDER LUG MANUAL MOTOR STARTER 25A MOTOR CONTACTOR 30A CONNECTING LINK FO...

Page 15: ...X3004003 1X3004002 1X3004017 1X3004004 1X3004009 1X3002014 1X3004008 1X3006009 1X3006010 1X3006013 1X3004006 1X3006012 DESCRIPTION BASE PLATE ELECTRICAL ENCLOSURE BACK COVER FRONT COVER ELECTRICAL PANEL BACKPLATE RIGHT SIDE COVER ELECTRICAL PANEL COVER 1 MOUNTING BRACKET LEFT SIDE COVER REAR FILTER COVER FRONT FILTER COVER HMI DISPLAY FILTER FRONT COVER LINES 5 8 COVER ...

Page 16: ...1X3006005 1X3006006 1X3006004 1X3006008 1X3006009 1X3006010 1X3006003 1X3006007 1X3006011 1X3006012 1X3002014 1X3006013 DESCRIPTION BASE PLATE ELECTRICAL ENCLOSURE FRONT COVER REAR COVER ELECTRICAL COVER ELECTRICAL ACCESS PANEL REAR FILTER COVER FRONT FILTER COVER HYDRAULIC COVER TOP COVER ELECTRICAL PANEL BACKPLATE LINES 5 8 COVER 1 MOUNTING BRACKET HMI DISPLAY UNIT COVER ...

Page 17: ...0003 510002 610001 610002 1X2040006 DESCRIPTION 5HP MOTOR 1760 RPM 4 POLE MOTOR TO PUMP ADAPTER SPIDER LOVEJOY 1 1 8 LOVEJOY SPIDER SPIDER LOVEJOY 5 8 GEAR PUMP 8 GPM 5 8 MPT O RING X 1 2 MJIC ELBOW 3 4 MPT O RING X 3 4 FPT STREET ELBOW 3 4 MPT X 1 MJIC STRAIGHT Page 17 Operation Manual for PT 1000 PT 2000 ...

Page 18: ...001 610026 620006 NJ FILTER SPACER 620072 DESCRIPTION 5HP MOTOR 1150 RPM 6 POLE 8 8 GPM DIAPHRAGM PUMP BOWEX M 38 COUPLING BOWEX MOTOR GEAR BOWEX PUMP GEAR MOTOR PUMP ADAPTER 1 MALE X 75 FEMALE BRASS BUSHING 3 4 MPT X 1 2 MJIC BRASS ELBOW NJ FILTER SPACER 3 4 MPT X 3 4 MJIC STRAIGHT Page 18 Operation Manual for PT 1000 PT 2000 ...

Page 19: ...RT 610001 710007 610002 1X2040006 520001 710006 710005 710003 720001 DESCRIPTION 5 8 MPT O RING X 1 2 MJIC ELBOW MOTOR TO PUMP ADAPTER 3 4 MPT O RING X 3 4 FPT STREET ELBOW 3 4 MPT X 1 MJIC STRAIGHT 7 5 HP MOTOR SPIDER LOVEJOY 1 3 8 LOVEJOY SPIDER SPIDER LOVEJOY 5 8 5 GPM PUMP 2000 MOTOR ASSEMBLY 10 ...

Page 20: ...610009 610008 DESCRIPTION MAIN MANIFOLD BLOCK PRESSURE RELIEF VALVE 1 2 O RING PLUG 1 2 MNPT X 3 4 MJIC 90 ELBOW 1 2 O RING M X 1 2 JIC F SWIVEL SOLENOID VALVE 24VDC SOLENOID VALVE COIL 24VDC SOLENOID ELEC CABLE 0 250 BAR TRANSMITTER 0 10VDC MANIFOLD EXPANSION BLOCK 1 2 O RING M X 1 2 JIC M STRAIGHT 1 2 O RING M X 1 2 JIC M ELBOW Page 20 Operation Manual for PT 1000 PT 2000 ...

Page 21: ...1 2 2 ITEM 1 2 3 4 5 PART 200011 620002 1X2040003 1X2040004 620066 DESCRIPTION HEAT EXCHANGER 1 MNPT x 3 4 FNPT COUPLING 3 4 MNPT STEEL BRANCH TEE 3 4 MNPT x 1 MJIC ELBOW 3 4 MNPT X 1 MJIC ELBOW Page 21 Operation Manual for PT 1000 PT 2000 ...

Page 22: ...40006 620004 ME14 14N 620066 DESCRIPTION FILTER VESSEL BRASS BALL VALVE 3 4 FNPT 3 4 MNPT X 1 MJIC ELBOW 1 TO 2 BAR PRESSURE XMTR 0 10VDC 1 4 MNPT X FNPT GAUGE COCK 3 4 MPT X 1 MJIC STRAIGHT 3 4 MNPT X 5 STEEL PIPE NIPPLE 1 4 MNPT X 1 4 COMPRESSION ELBOW 3 4 MNPT x 3 4 MJIC ELBOW Page 22 Operation Manual for PT 1000 PT 2000 ...

Page 23: ...BOOSTER PUMP ASSEMBLY QUANTITY 1 1 1 ITEM 1 2 3 PART 720002 1X2040004 1X2040006 DESCRIPTION 1 3 HP BOOSTER PUMP 1 3 HP BOOSTER PUMP 3 4 MPT X 1 MJIC STRAIGHT Page 23 Operation Manual for PT 1000 PT 2000 ...

Page 24: ...sused abused damaged by accident or altered without PressureTech s written consent User employs trained maintenance and operating personnel Buyer meets all payment obligations PressureTech warrants products manufactured by others to the extent warranted by their original manufacturers Parts which have expected life shorter than one year under normal usage are excluded USED PRODUCTS ARE SOLD AS IS ...

Page 25: ...New England Tool Corp 161 Sanrico Drive Manchester CT 06042 tel 860 783 5555 fax 860 783 5552 email sales pressuretechsystems com www PressureTechSystems com ...

Page 26: ...L COOLER 16 AWG 2 BRN LTBLU 0V JUMPER TO BE PLACED BETWEEN 1 AND 2 FOR RELAY CONTROL OR BETWEEN 2 AND 24 FOR NO RELAY CONTROL 2 TB1 1 TB1 24 TB1 24 T1 L1 3601 MOTOR CONTACTOR CR3601 T2 L2 T3 L3 T1 L1 3902 FAN CONTACTOR CR3902 T2 L2 T3 L3 T1 L1 3903 CONTACTOR BOOSTER PUMP CR3903 T2 L2 T3 L3 V2 W2 W2 TB1 V2 TB1 U2 TB1 W2 TB1 V2 TB1 U2 TB1 GND 24 TB1 24 24 to 3101 0V 0V to 3101 14 11 3617 CONTROL REL...

Page 27: ...OOLER 16 AWG 2 BRN LTBLU 0V JUMPER TO BE PLACED BETWEEN 1 AND 2 FOR RELAY CONTROL OR BETWEEN 2 AND 24 FOR NO RELAY CONTROL 2 TB1 1 TB1 24 TB1 24 T1 L1 3601 MOTOR CONTACTOR CR3601 T2 L2 T3 L3 T1 L1 3902 FAN CONTACTOR CR3902 T2 L2 T3 L3 T1 L1 3903 CONTACTOR BOOSTER PUMP CR3903 T2 L2 T3 L3 V2 W2 W2 TB1 V2 TB1 U2 TB1 W2 TB1 V2 TB1 U2 TB1 GND 24 TB1 24 24 to 3101 0V 0V to 3101 14 11 3617 CONTROL RELAY ...

Page 28: ...3 0V 0V to 3509 0V 0V to 3601 0V 0V to 3610 24 24 to 3710 0V 0V to 3712 24 24 to 3810 24 24 to 3810 0V 0V to 3811 0V 0V to 3811 0V 0V to 4101 TB1 24 24 24 24 24 to 3614 M Logos NETC_Crest jpg SIZE TITLE CHECKED DRAWN DRAWING NO DATE DATE REV NO DATE REVISION BY THIS DRAWING IS THE PROPERTY OF NEW ENGLAND TOOL CORP AND INFORMATION HEREON IS CONFIDENTIAL AND MUST NOT BE REPRODUCED OR REVEALED TO UNA...

Page 29: ... from 4103 5C 5B 24 0V 24 24 from 3101 0V 0V from 3101 M Logos NETC_Crest jpg SIZE TITLE CHECKED DRAWN DRAWING NO DATE DATE REV NO DATE REVISION BY THIS DRAWING IS THE PROPERTY OF NEW ENGLAND TOOL CORP AND INFORMATION HEREON IS CONFIDENTIAL AND MUST NOT BE REPRODUCED OR REVEALED TO UNAUTHORIZED PERSONS OR SENT OUTSIDE THE COMPANY WITHOUT PROPER AUTHORIZATION FROM NEW ENGLAND TOOL CORP New England ...

Page 30: ... 12 1106 MOTOR CIRCUIT PROTECTOR MAIN COOLANT PUMP MCP1 24 24 from 3102 24 24 24 from 3103 24 24 from 3104 6 7 CBL 2 20 11 12 13 14 15 16 17 18 24 TB1 24 24 to 4101 M Logos NETC_Crest jpg SIZE TITLE CHECKED DRAWN DRAWING NO DATE DATE REV NO DATE REVISION BY THIS DRAWING IS THE PROPERTY OF NEW ENGLAND TOOL CORP AND INFORMATION HEREON IS CONFIDENTIAL AND MUST NOT BE REPRODUCED OR REVEALED TO UNAUTHO...

Page 31: ... REV NO DATE REVISION BY THIS DRAWING IS THE PROPERTY OF NEW ENGLAND TOOL CORP AND INFORMATION HEREON IS CONFIDENTIAL AND MUST NOT BE REPRODUCED OR REVEALED TO UNAUTHORIZED PERSONS OR SENT OUTSIDE THE COMPANY WITHOUT PROPER AUTHORIZATION FROM NEW ENGLAND TOOL CORP New England Tool Corporation RACK 1 SLOT 3 02 27 18 CJB 02 27 18 CJB 1 P1000 3400 CJB 02 27 18 AS BUILT 1 ...

Page 32: ...0V 0V from 3103 0V 0V from 3104 0V 0V from 3105 BLU BRN 0V BRN BLU 8 9 BLK BLK M Logos NETC_Crest jpg SIZE TITLE CHECKED DRAWN DRAWING NO DATE DATE REV NO DATE REVISION BY THIS DRAWING IS THE PROPERTY OF NEW ENGLAND TOOL CORP AND INFORMATION HEREON IS CONFIDENTIAL AND MUST NOT BE REPRODUCED OR REVEALED TO UNAUTHORIZED PERSONS OR SENT OUTSIDE THE COMPANY WITHOUT PROPER AUTHORIZATION FROM NEW ENGLAN...

Page 33: ...11 CR3610 0V 0V from 3106 0V 0V from 3107 0V 30 31 P1 2 YEL P1 12 YEL NC NO A2 A1 1112 CONTROL RELAY 24VDC POWER SUPPLY CR3617 4 5 29 4 TB1 5 TB1 P1 2 M Logos NETC_Crest jpg SIZE TITLE CHECKED DRAWN DRAWING NO DATE DATE REV NO DATE REVISION BY THIS DRAWING IS THE PROPERTY OF NEW ENGLAND TOOL CORP AND INFORMATION HEREON IS CONFIDENTIAL AND MUST NOT BE REPRODUCED OR REVEALED TO UNAUTHORIZED PERSONS ...

Page 34: ... 0V 0V from 3108 JMP M Logos NETC_Crest jpg SIZE TITLE CHECKED DRAWN DRAWING NO DATE DATE REV NO DATE REVISION BY THIS DRAWING IS THE PROPERTY OF NEW ENGLAND TOOL CORP AND INFORMATION HEREON IS CONFIDENTIAL AND MUST NOT BE REPRODUCED OR REVEALED TO UNAUTHORIZED PERSONS OR SENT OUTSIDE THE COMPANY WITHOUT PROPER AUTHORIZATION FROM NEW ENGLAND TOOL CORP New England Tool Corporation RACK 1 SLOT 6 02 ...

Page 35: ...OLENOID VALVE LINE 5 SOL6 SOLENOID VALVE LINE 6 SOL7 SOLENOID VALVE LINE 7 SOL8 SOLENOID VALVE LINE 8 X67CA0X21 0010 W H T B L K B L U B R N X2X LINK CBL 3 from 3703 CBL 3 CBL 5 CBL 6 X2X LINK CBL 5 to 3901 I O SUPPLY CBL 6 to 3906 CBL 4 24 24 from 3108 24 24 from 3109 0V 0V from 3109 0V 0V from 3110 OPTIONAL OIL COOLER OPTIONAL OIL COOLER M Logos NETC_Crest jpg SIZE TITLE CHECKED DRAWN DRAWING NO...

Page 36: ...rom 3313 24 M Logos NETC_Crest jpg SIZE TITLE CHECKED DRAWN DRAWING NO DATE DATE REV NO DATE REVISION BY THIS DRAWING IS THE PROPERTY OF NEW ENGLAND TOOL CORP AND INFORMATION HEREON IS CONFIDENTIAL AND MUST NOT BE REPRODUCED OR REVEALED TO UNAUTHORIZED PERSONS OR SENT OUTSIDE THE COMPANY WITHOUT PROPER AUTHORIZATION FROM NEW ENGLAND TOOL CORP New England Tool Corporation HMI 02 27 18 CJB 02 27 18 ...

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