Pressure Tech LF-540 Series Operating And Service Manual Download Page 3


 

1. Description 

 
The  LF-540  series  are  compact  and  economical  high  pressure  regulators  with  precision 
machined  sensing  elements to  allow  fine pressure  control on pressures up  to  414bar.  The 
LF-540  can  be  supplied  as  either  non-venting  or  self  venting  (non  captured  /  non 
adjustable). 
 

2. Installation 

 
Before system start-up, it is recommended that all systems be pressure tested, leak tested 
and purged with an inert gas such as nitrogen. 

 

Prior to placing into service ensure that the regulator is in the fully closed position, with the 
adjusting mechanism turned completely anti-clockwise. 
 
Check  the  model  number  reference  to  ensure  that  the  pressure  range  complies  with  the 
installation requirements.  
 
Visually  inspect  the  regulator  for  any  signs  of  damage  or  contamination.  If  any  foreign 
materials are present and cannot be removed from the regulator, or if the threads on the 
regulator appear to be damaged, please contact the office immediately to arrange for the 
regulator to be returned for service. 
 
The Inlet and Outlet ports are clearly marked. Select the correct size and type of connection 
fittings  for  these  ports  which  are  indicated  in  the  regulators  part  number.  Both  British 
Standard  Pipe  (BSPP)  ‘B’  and  National  Pipe  Thread  (NPT)  ‘N’  options  are  available  on  this 
regulator. Use the correct dowty or bonded seal for BSPP connections, self centering seals 
are  recommended.  For  NPT  threads,  ensure  that  PTFE  tape  is  applied  correctly  to  the 
fittings, applying two overlapping layers in the direction of the thread, taking care that the 
tape does not come into contact with the first thread. Any gauge ports on the regulator will 
be 1/4” NPT unless otherwise stated. If any gauge port is not required, ensure that the port 
is plugged prior to installation.  
 
The  media  supplied  to  the  regulator  must  be  clean.  Contamination  can  damage  the  seat 
which may cause the regulator to fail. Filtration suited to the application is recommended 
upstream of the regulator. Should further assistance or information be required in relation 
to installation of any Pressure Tech regulator please contact the office, giving reference to 
the regulators part number and/or serial number. 
 

3. Operation 

 
Turning the adjusting mechanism clockwise compresses the spring, which in turn opens the 
main  valve  and  allows  the  inlet  pressure  to  pass  through  the  seat  orifice  until  the  outlet 
pressure  is  equivalent  to  the  loading  forces  set  by  the  compressed  spring.  Increase  the 
outlet  pressure  in  this  way  until  the  desired  pressure  is  achieved.  The  desired  outlet 
pressure should be set whilst increasing the pressure. Do not exceed the maximum inlet and 
outlet pressures of the regulator which are indicated on the regulator label.  

Summary of Contents for LF-540 Series

Page 1: ...1 THE LF 540 SERIES Operating and Service Manual Series includes all variants of LF 540 Issue B July 2016...

Page 2: ...Usage 4 6 Servicing and Maintenance 4 6 1 Servicing the LF 540 Cv 0 2 Self Venting 4 6 1 1 Accessing the Main Valve Assembly 5 6 1 2 Accessing the Vent Seat 5 6 1 3 Reassembly Sensor Assembly 6 6 1 4...

Page 3: ...available on this regulator Use the correct dowty or bonded seal for BSPP connections self centering seals are recommended For NPT threads ensure that PTFE tape is applied correctly to the fittings ap...

Page 4: ...exhausts to atmosphere 4 Special Conditions for Safe Use Turning the hand wheel anti clockwise with pressure on the outlet should be refrained on non venting regulators Pressure should be reduced in...

Page 5: ...and tap the base to remove these parts NOTE Cv 0 1 and Cv 0 3 models will contain a 9x1mm o ring not shown below the soft seat x Inspect the main valve 17 and soft seat 18 for damage and replace as re...

Page 6: ...sensor holder v Screw the spring rest 11 into the sensor 14 vi The assembly can be secured by gripping the flats of the spring rest 11 in a vice and using a slotted screwdriver to tighten the sensor 1...

Page 7: ...ighten the seat nut 21 securely to compress the soft seat 18 vii The sensor assembly may then be placed into the regulator body 22 viii Place the load spring 9 onto the spring rest 11 and locate the a...

Page 8: ...PT C 039 SPRING REST 12 PT C 038 SLIDE RING 13 PT C 036 VENT SEAT 14 PT C 035 25MM SENSOR 15 PT C 033 003 SENSOR HOLDER 16 PT C 031 MAIN VALVE SPRING 17 PT C 030 MAIN VALVE 18 PT C 029 PEEK SEAT Cv 0...

Page 9: ...K Ceramic Flow Capacity Cv 0 1 0 2 0 3 Leakage Gas Bubble tight Liquid Zero drops of water at max inlet Max Inlet Pressure determined by seat material and Cv of regulator 8 Warranty Statement Pressure...

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