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 Operating instructions for Pneumatic grease pump 50:1 

G

 

Press the hydraulic coupler onto the grease nipple in axial direction. (ill. 5-1)

Operate the high pressure grease control gun to supply the greasing part until the wished amount of 
grease has been reached.

Disconnect the hydraulic coupler from the grease nipple by moving the hydraulic coupler in circles.  
(ill.. 5-2)

Tip
Disconnect the quick coupler of the grease gun from the compressed air supply if the greasing 
procedure has been achieved or if the pneumatic grease gun is not to be used for a while to 
avoid an unintentional discharge of the grease cartridge or to prevent leakage.

5.1   Replacement of container

Caution!
Never work on a pump that is running!

Replace the container only when the pump is switched off and only when there is no more 

air pressure in the system.

Disconnect the quick coupler of the grease gun from the compressed air supply.

Operate the high pressure grease control gun until grease flow stops.

When using 200 l container the follower plate (Pos. 2) can be removed from the bottom of the container 
while using compressed air supply. In order to achieve this blow compressed air above the hose under the 
follower plate by means of an air insufflate pistol.

Uninstall the grease pump, the dustcover, the stabilizing fixing brackets and the follower plate in contrary 
sequence as described under step 3 (assembly).

Tip
Do not place the pump with its pipe directly onto the floor. Protecting the pump from the dust 
will avoid possible damages on the system as well as maintenance time and after sales service 
costs.

6.    Maintenance

The muffler and air inlet filter should be cleaned regularly to maintain the trouble free performance of 
the pump. If an air line lubricator has not been installed frequently lubricate the pump by inserting 2 to 3 
drops of quality oil through the air inlet connector at regular intervals.

The grease pump is very easy to maintain and service.

Due to the operator responsibilities according to § 19i WHG (German rules), the following components 
must be regularly checked and replaced as necessary, to minimise the possibility of environmental or 
equipment damage, or personal injury:

Pump housing

Delivery hose

Nozzle valve

Connection lines

ill. 5-1

ill. 5-2

Summary of Contents for Pneumatic grease pump 50:1

Page 1: ...03 591 A411 GB Pneumatic grease pump 50 1 and grease supply system ...

Page 2: ..._____________________________________8 Troubleshooting 8 ______________________________________________________________________8 Repairs Service 9 _______________________________________________________________________9 EC Declaration of Conformity 10 _ __________________________________________________________9 Exploded view 11 _ ___________________________________________________________________...

Page 3: ...ction greases from NLGI 0 to NLGI 2 from original barrels 1 5 Operational Area Requirements The grease pump is intended for use within a building The installation area must be selected such that correct operation is ensured To avoid unnecessary damage and to prolong the life expectancy of the pump we recommend that an air line combination filter regulator and lubricator is utilised to ensure that ...

Page 4: ...elines Nevertheless there can still be risks if the product is not set up or operated as stipulated Therefore before using the grease pump read these operating instructions and pass them on to other users of the pump When operating the grease pump the local safety and accident prevention rules and regulations always apply as well as the safety advice in the operating instructions Only approved PRE...

Page 5: ...n result in environmental damage Local and country rules and regulations relating to domestic water supplies and fuel storage must be obeyed Caution Overpressure may cause damages of grease gun head and its accessories Do not exceed the working pressure stated in chapter 1 3 We recommend the use of original accessories according to DIN 1283 only Caution Overpressure at the point of lubrication may...

Page 6: ...ng accessories swivel joint high pressure grease control gun etc onto the pump exit Pos 5 1 The grease pump is now ready for operation 4 Preparing for Operation Caution Never work on a pump that is running Mount or remove attachments and accessories only when the pump is switched off Connect the compressed air connection Pos 5 2 of the grease pump with the air supply line The pump now starts to ru...

Page 7: ... Pos 2 can be removed from the bottom of the container while using compressed air supply In order to achieve this blow compressed air above the hose under the follower plate by means of an air insufflate pistol Uninstall the grease pump the dustcover the stabilizing fixing brackets and the follower plate in contrary sequence as described under step 3 assembly Tip Do not place the pump with its pip...

Page 8: ...rom the container Push the container several times on the floor Press down the follower plate and replace the pump into the container Operate the high pressure grease control gun and connect the compressed air Grease too stiff Use only grease until consistency grade NLGI 2 Do not use grease below temperature of 15 C Friction loss in the delivery hose Select if possible only short hoses and insert ...

Page 9: ...made commercially available complies in its design and construction with the EU directives If a change has been made to the appliance and this has not been agreed with us this statement loses its validity Designation of the appliance Pneumatic grease pump 50 1 Appliance type Pneumatic pump Year built See identification plate Applicable EC Directives EU Directive Machines annex 1 89 392 EEC Directi...

Page 10: ...leeve 87 209 15 Compression spring 87 215 16 O ring 87 223 17 Insert 87 206 18 Screw 87 220 19 Distributor repair kit 87 351 19 1 Clamp 87 214 19 2 Sliding disc 87 213 19 3 O ring 87 225 19 4 O ring 87 224 19 5 O ring 87 223 19 6 Distributor 87 204 20 Muffler 87 227 21 Retainer 87 207 22 Piston rod repair kit 87 352 22 1 O ring 03 262 22 2 Piston rod 87 205 22 3 Slider 87 208 22 4 Piston rod 02 84...

Page 11: ...aring 03 304 29 Pressure piston 87 508 30 Locking nut 00 808 31 Threaded rod 87 509 32 O ring 87 521 33 Suction tube Length 229 mm 87 510 Length 291 mm 87 511 Length 429 mm 87 512 Length 529 mm 87 513 Length 829 mm 87 514 34 Adapter 87 507 35 Lip washer 87 522 36 Upper casing 87 506 37 Circlip 03 501 38 Lip washer 00 152 39 Valve cone 03 477 40 Valve body 87 505 41 Sieve 03 503 42 Circlip 03 328 4...

Page 12: ...12 G Operating instructions for Pneumatic grease pump 50 1 24 ill 11 1 Exploded View of the Pneumatic grease pump ...

Page 13: ...13 Operating instructions for Pneumatic grease pump 50 1 G ...

Page 14: ...Pressol Schmiergeräte GmbH Parkstraße 7 93167 Falkenstein Germany Tel 49 9462 17 0 Fax 49 9462 17 208 info pressol com www pressol com ...

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