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Maintenance Service and Trouble Shooting   

avometer. If short circuit occurs or the resistance of a certain phase is low, 

 

this means that short circuit does exist in the windings and/or between 

 

turns, and insulation layers have been burned or deteriorated. A 

 

megameter can be used in this inspection, too. I f the insulation resistance 

 

is lower than 2 M

, this means that the insulation layer is already 

 

breakdown. If the motor has been burned, repair it or replaced it with a new 

 

one. 

 

b) Fault of control relay 

 

Analysis of Trouble 

 

Overheat, burnout or wear of control relay contacts may occur generally. 

 

All these will cause poor contact in electricity. 

 

Remedy 

 

Dismantle it to repair, or replace it with a new one. 

 

c)    Poor electric contactor in thermostat 

 

Analysis of Trouble 

 

Burnout of contactor and leakage of temperature sensing agent may 

 

occur generally. 

 

Remedy 

 

Replace the old with a new one. 

 

d)    Check the terminals for loose connection and electric circuits for 

 

other abnormal phenomena. 

 

5) Mechanical faults of compressor 

 

a)    Seizing of shaft 

 

This phenomenon is caused mostly by poor lubrication, such ad 

 

insufficient quantity of lubricant, clogging in the lubricant oil line, or 

 

intermittent lubricant oil supply. Dirt and other impurities in the lubricant oil 

 

will increase its viscosity and cause the shaft to be seized. Copper plating 

 

may also result in seizing of shaft. 

 

b) Seizing of piston 

 

This is caused by too small fit clearance between the piston and 

 

cylinder or expansion due to heat. 

 

Judgement of seizing shaft and piston: After the refrigerator has been 

 

powered on, the compressor will not start and run, but a slight hum sound 

 

can be heard, and several seconds later, thermal protective relay will 

 

actuate and make the contacts open; this process will occur repeatedly, but 

 

the compressor cannot be started. 

 

E. Compressor won't stop 

 

Sometimes, the compressor will run continuously(for several hours or 

 

run without end), If the food placed in the refrigerator is not too much, there 

 

may be the following two situations: i) the refrigerator very low, this means 

 

that the control system is probably out of order; ii) the control system works 

 

normally, and there are troubles in the refrigerating system or other parts. 

 

1) Temperature is set improperly 

 

a)    The temperature control knob is set to the "coldest" position. This 

 

 

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Summary of Contents for HC-698WEN

Page 1: ...Refrigerator Service Manual Models HC 698WEN Features Energy efficiency Micro foam technology Low noise operation Thick insulation for energy efficiency Latest No 2 micro biological technology 0...

Page 2: ...CONTENT 1 Content 1 2 Specifications 3 3 Function Schedule 4 4 System Flow Chart 5 5 Circuit Diagram 6 6 Maintenance Service and Trouble Shooting 7 7 Exploded View 26 8 List of Parts 27 1...

Page 3: ...y Comsumption kwh 24h 1 22kW h 24h Energy Efficiency Class A Total Gross Volume L 550L Gross Freezer Volume L 204L Total Storage Volume L 537L Freezer Storage Volume L 192L Refrigerator Storage Volume...

Page 4: ...Function Schedule Energy efficiency Micro foam technology Low noise operation Thick insulation for energy efficiency Electronic control Vocation mode function Quick freeze mode function Quick cooling...

Page 5: ...System Flow Chart System Flow Chart 1 Schematic diagram of System Flow Chart 2 Brief Description of System Flow Chart Flows in the sequence 1 2 3 4 5 1 5...

Page 6: ...Circuit Diagram Circuit Diagram 1 Schematic Circuit Diagram 6...

Page 7: ...power NO Check and repair according to the section of the compessor doesn t work YES If compressor can run naturally and temperature raising of condenser is very low YES NO Refrigerant leak check and...

Page 8: ...capacity insufficient NO Check and repair according to the section of Cooling capacity is insuffcient YES 1 The thermostat was set at the coldest position 2 The ambient temperature is very high or th...

Page 9: ...ing 3 Cooling capacity is insufficient Cooling capacity is insufficient Is the ambient YES temperature low than 16 C Check the therostat is correct YES NO Does the refrigerant leak siowly Adjust and i...

Page 10: ...1 Maintenance Service and Trouble Shooting 4 The compressor doesn t work The compressor doesn t work Does the refrigerated room lamp illuminate when the door is opened NO Check the power source and po...

Page 11: ...the pressure difference is still greater after the compressor has just stopped running the refrigerant will flow for a certain time therefore this sound is a normal phenomenon 2 A click sound can oft...

Page 12: ...efrigerator locations and natures of troubles should be determined according to their respective features therefore experience in servicing is very important to troubleshooting Service technicians wit...

Page 13: ...d by a sound similar to water flowing this is the sound produced by the normal circulation of refrigerant within the evaporator In case only the gas flowing sound can be heard and there is no water fl...

Page 14: ...y due to a certain trouble With this method you can reject some suspicious troubles and finally make a correct judgment 7 Analysis of Troubles and Troubleshooting A Poor Refrigerating Effect The so ca...

Page 15: ...essive refrigerant has been charged the liquid refrigerant that cannot evaporates in the evaporator will return to the compressor and thus a phenomenon of liquid striking will occur The liquid refrige...

Page 16: ...ator regularly if you fail to do so the frost layer on the evaporator tubing will become thicker and thicker Heat conduction will be severely affected when the whole tubing is wrapped with a transpare...

Page 17: ...rant and seal the charging port B No Refrigerating The phenomenon that the compressor runs normally but no frost or only a little frost appears on the evaporator and the refrigerator temperature does...

Page 18: ...t these phenomena will appear intermittently sometimes the refrigerator works well and sometimes not well In order to determine whether it is clogged with ice heat the suspicious points with hot water...

Page 19: ...gging with dirt 3 Troubles of Compressor a Breakage of gas suction and discharge valve blocks Analysis of Trouble The compressor works by means of the opening and closing of gas suction valve and disc...

Page 20: ...he system Analysis of Trouble The residual air in the system will circulate together with the refrigerant in the system The major symptoms caused by this residual air is higher gas discharge pressure...

Page 21: ...er supply c Abnormal thermal protection Analysis of Trouble The compressor current is within its normal range but the thermal protector actuates repeatedly Remedy Replace the thermal protector with a...

Page 22: ...he user for buying a stabilizer so as to step up the voltage thus normal operation can be achieved 3 Check the thermal relay to see whether its contacts are closed Analysis of Trouble The contacts of...

Page 23: ...caused mostly by poor lubrication such ad insufficient quantity of lubricant clogging in the lubricant oil line or intermittent lubricant oil supply Dirt and other impurities in the lubricant oil will...

Page 24: ...rated value the thermostat won t work thus the compressor runs continuously When the evaporation temperature in the system is too high the temperature sensing agent in the temperature sensor is also h...

Page 25: ...up intensively measure the resistance between the power cord plug and the case body with an avometer the reading will be zero 0 in the worst case the fuse will be blown Check the 3 prong outlet to se...

Page 26: ...ocations on the side surface of its case using a rubber hammer or hand hammer with a wood block in between so as to determine whether the suspended springs are out of balance or being seized H Functio...

Page 27: ...bottle shelf MAG0 114 1 11 503602010270 R glass shelf assembly M9D9 109 4 12 501154510018 R upper drawer M9D9 116 1 13 501154510030 R bottom drawer cover M9D9 118 1 14 501154510017 R bottom drawer M9D...

Page 28: ...rol PCB 50230101002T 1 47 501155810269 main control PCB cover MA00 1D3 1 48 502403010012 inverter signal harness MAG3 507 1 49 502905010144 top hinge assembly MA00 1B3 1 50 501155610032 left hinge cov...

Page 29: ...4 50115371A005 F bottle shelf MAG0 105 1 76 50115561000P F door seal assembly MA00 359 1 77 50370011467H F door assembly 50370011467H 1 78 503355800013 display control PCB NAD8 502 1 79 501155810220...

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