PREMIER WINCH DV-12 light Manual Download Page 5 | Manualshive

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Summary of Contents for DV-12 light

Page 1: ... accessories Genuine replacement parts should only be used Check the winch for smooth operation without load prior to any recovery Make sure the wire rope is wound evenly on the first layer on the drum rewind it if not 1 The winch is designed as a vehicle self recovery unit and only rated for intermittent periodic duty 2 The winch is not to be used to lift support or otherwise transport personnel ...

Page 2: ...re listed as follows The operator of a winch in some cases is required to hold qualifications according to applicable laws and ordinances Only a responsible person should operate the winch Prior to use carry out the daily checks without fail and use only after confirming the winch is functioning correctly A minimum of 5 wraps of rope must remain on the drum at all times Do not use winch to move pe...

Page 3: ...tachable control box Detachable control box Wire Rope Type Galvanized aircraft A 7 x 19 6 x 29 IWRC Length 24 4m 80ft 30 5m 100ft 25m 82ft 38m 125ft 27m 89ft Size 7mm 9 32 8mm 21 64 9 5mm 3 8 9 5mm 3 8 11mm 7 16 Performance Layer Model DV 6000S DV 9000ES DV 9000i DV 12 light DV 12000ES DV 15000ES 1st Layer Line Pull kg lb 2 722 6 000 4 082 9 000 4 082 9 000 5 443 12 000 5 443 12 000 6 804 15 000 T...

Page 4: ...4 Main Components ...

Page 5: ...5 ...

Page 6: ...orrectly 2 It is recommended that you use a mounting channel to prevent from damaging winch or vehicle 3 It is also recommended that the roller fairlead must be fitted to prevent excessive wear of the wire rope 4 Tighten all mounting nuts on motor and roller fairlead securely Battery cable connection Battery cable specification Model DV 6000S DV 9000ES DV 12 light DV 9000i DV 12000ES DV 15000ES Co...

Page 7: ...n within 30 seconds otherwise motor damage may occur Ensure that the winch is connected to the correct voltage 12VDC or 24VDC only Check that the clutch lever is in the Engaged position during and after use Remove the pendant from the winch when not in use Do not wrap the wire rope around the load and back onto it self Always use a strap to ensure that the wire rope does not fray or kink Keep hand...

Page 8: ...ust be in the Engaged position before winching 1 To disengage the clutch lift the clutch lever up and turn it at 900 clockwise rotation to the Disengaged position wire rope can now be free spooled off the drum 2 To engage the clutch lift the clutch lever up and turn it at 900 counter clockwise rotation to the Engaged position 3 If a clutch lever can t be properly locked in the Engaged position rot...

Page 9: ...around the drum to support the rated load LIFTING Although Premier DV 9000 DV 9000i have been designed primarily for winching operations it s possible to use the product for hoisting Premier Self Recovery Winches can be used for lifting if you follow these suggestions Remove freespool function or make sure freespool is fully engaged before using Divide your winches rated load by 5 Take this number...

Page 10: ...nly use genuine replacement parts If the winch is subjected to a high duty or excess load the rope may require frequent replacement 1 Disengage the clutch Fig7 2 Spool the entire wire rope and then remove it from the drum 3 Place the replacement wire rope through the fairlead opening pass below the drum and insert it into the hole on the drum core Fig8 4 Tighten the screw downwards to secure the w...

Page 11: ...ts Visual Free of wear or damage Wire rope Broken strands Visual measuring monthly Less than 10 Decrease in rope diameter Visual measuring monthly 7 of nominal diameter max Deforming or corrosion Visual Existence of abnormalities Fastening condition of end Visual Existence of abnormalities Clutch Wear in spring Visual evidence of wear Free of wear or damage Motor Staining damage Visual evidence of...

Page 12: ...t shaft No brake The gear train is mechanically binding up Check to insure the winch is mounted on a flat rigid surface Damaged brake cam and disc Replace brake cam and disc Damaged gear box Replace gear box Broken retaining ring Replace retaining ring Oil leakage into brake cavity Repair and clean oil leakage Damaged or inoperative spiral spring Replace and position spiral spring Brake distance i...

Page 13: ...13 VII Replacement Parts List For DV 6000S ...

Page 14: ... stage carrier 1 14 1st stage carrier 1 15 Retaining ring 1 16 1st 2nd ring gear 1 17 1st pinion kit 1 18 Clutch kit 1 19 Gear box kit 1 20 Cone brake disc kit 1 21 Brake clutch base 1 22 Brake cover kit 1 23 Roller fairlead WA 0508 1 24 Mounting hardware 1 25 Remote control WA 0310 1 26 Handsaver strap 1 27 Detachable control box 12V 1 Detachable control box 24V 27 1 Remote socket kit 1 27 2 Deta...

Page 15: ...15 VIII Replacement Parts List For DV 9000ES DV 12 light ...

Page 16: ...t 1 12 3rd stage carrier 1 13 3rd bushing 1 14 2nd stage carrier 1 15 1st stage carrier 1 16 1st 2 nd ring gear 1 17 1st pinion kit 1 18 Clutch kit 1 19 Gear box kit 1 20 Cone brake disc kit 1 21 Brake cover kit 1 22 Roller fairlead 1 23 Mounting hardware 1 24 Remote control 1 25 Handsaver strap 1 26 Detachable control box 12V 1 Detachable control box 24V 26 1 Remote socket kit 1 26 2 Detachable c...

Page 17: ...17 IX Replacement Parts List For DV 9000i ...

Page 18: ... 15 1st stage carrier 1 16 1st 2nd ring gear 1 17 1st pinion kit 1 18 Clutch kit 1 19 Gear box kit 1 20 Cone brake disc kit 1 21 Brake cover kit 1 22 Roller fairlead 1 23 Mounting hardware 1 24 Remote control 1 25 Handsaver strap 1 26 Integrated solenoid pack 12V 1 Integrated solenoid pack 24V 26 1 Remote socket kit 1 26 2 Solenoid right cover kit 1 26 3 Upper Solenoid box 1 26 4 Solenoid pack 12V...

Page 19: ...19 X Replacement parts List For DV 12000ES 15000ES ...

Page 20: ...ier 1 13 2nd stage carrier 1 14 1st stage carrier 1 15 Retaining ring 1 16 1st 2nd ring gear 1 17 1st pinion 1 18 Clutch kit 1 19 Gear box kit 1 20 Brake base 1 21 Cone brake disc kit 1 22 Brake cover kit 1 23 Roller fairlead 1 24 Mounting hardware 1 25 Remote control 1 26 Handsaver strap 1 27 Detachable control box 12V 1 Detachable control box 24V 27 1 Remote socket kit 1 27 2 Detachable control ...

Page 21: ...under the same conditions Any Premier Winch which is defective will be repaired or replaced without charge to the Purchaser Upon discovering any defect the Purchaser under this Limited Warranty is requested to return the complete winch and inform the seller or their authorised distributors of any claims The Purchaser must provide a copy of the proof of purchase bearing the winch serial number date...

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