Premier Manufacturing Co. 890CL Installation, Inspection, Operation & Maintenance Manual Download Page 7

1-800-255-5387 • www.premier-mfg.com

PREMIER MANUFACTURING COMPANY

Page 7 

Model 890CL/890CRCoupling

INSPECTION / MAINTENANCE / OPERATION

Inspection and Maintenance

:

1. Visually inspect the coupling body and latch 

components for cracks, impact damage and/

or deformation before each and every use.  Do 

NOT use if any of these conditions exist. 

2. Check the gap between the top of the 892 

Hook and the nearest adjacent surface of the 

coupling body before each and every use.  

Pull the hook out, away from the coupling, 

to remove any free play in the coupling and 

measure the gap.  A gap of 3/8” or more means 

the coupling must be taken out of service and 

repaired or replaced.

3. If the wear area on the 892 Hook has worn 

20% or more from its original cross-section, the 

coupling is considered out-of-service and must 

NOT be used.

4. Lubrication of the latch components must 

be performed at 90-day intervals or sooner 

depending on the operating environment.  

Lubricate the latch components with a spray-

type lubricant to evenly coat all rotation points.  

Rotate each latch component several times to 

evenly distribute the lubricant.

5. Do not apply lubricant anywhere on the 892 

Hook except for in its bolt hole.  Remove any 

excess lubricant with a rag.  

6. Never weld on any Premier part in order to 

repair damaged or worn areas.  Field and/or 

shop welds are inadequate and may further 

weaken the coupling.

7. WARNING: Other inspection and maintenance 

procedures are also required prior to the 

operation of combination vehicles.  Consult 

and follow all Federal Motor Carrier Safety 

Regulations as well as local, state and federal 

guidelines.

Operation

:

OPENING Coupling Latch: 

(See specific model of 

coupling for proper opening instructions)

890CL

:

1. Remove the 891P Pin from the 891 Handle.

2. Grasp the 896 Handle and rotate it downward 

(clockwise) until it stops and hold it there.

3. Rotate the 891 Handle clockwise until full 

rotational travel is reached.  Next, release the 

smaller 896 Handle and then release the 891 

Handle.

4. If opening the coupling with a drawbar eye 

attached, the coupling is now ready to uncouple 

and the drawbar eye should pull freely from the 

892 Hook.

5. If opening the coupling without a drawbar eye 

being coupled to it, follow the above steps 1-3.  

The 892 Hook should freely rotate down, but is 

NOT in the fully open position.  Next, grasp the 

top of the 892 Hook and pull out and down until 

full rotational travel is reached.  The coupling’s 

latching mechanism will snap into the fully open 

position.

6. The 890CL Coupling is now fully open and 

ready to be coupled.

890CR

:

1. Remove the 891P Pin from the 891 Handle.

2. Grasp the 896 Handle and rotate it downward 

(counter-clockwise) until it stops and hold it 

there.

3. Rotate the 891 Handle counter-clockwise until 

full rotational travel is reached.  Next, release 

the smaller 896 Handle and then release the 

891 Handle.

4. If opening the coupling with a drawbar eye 

attached, the coupling is now ready to uncouple 

and the drawbar eye should pull freely from the 

892 Hook.

5. If opening the coupling without a drawbar eye 

being coupled to it, follow the above steps 1-3.  

The 892 Hook should freely rotate down, but is 

NOT in the fully open position.  Next, grasp the 

top of the 892 Hook and pull out and down until 

full rotational travel is reached.  The coupling’s 

latching mechanism will snap into the fully open 

position.

6. The 890CR Coupling is now fully open and 

ready to be coupled.

Summary of Contents for 890CL

Page 1: ...stalling using or attempting to repair this product If you have any questions call Premier at 800 255 5387 or 503 234 9202 Installation Inspection Operation Maintenance Guide MANUFACTURING CO THE FIRS...

Page 2: ...g and Drawbar Eye with a Gross Trailer Weight rating of 80 000 lbs 36 287 kg would be the minimum acceptable for normal over the road applications see Tongue Weight section below Double Trailer Config...

Page 3: ...want to place an order you can speak directly with one of our experienced and knowledgeable Customer Service Representatives Sales Representatives Would you like on site training or assistance Contac...

Page 4: ...7 108 110 123 127 200 200L 203 205 207 238DB 245DB 245DB 3 300 304 305 307 309 405 407SE 410 16 24 100 100 3 100 4 100 4H 130 135NT 140 150 160 235NT 240 240K 270 360 370 370B 470 470H 480 570 580 580...

Page 5: ...Trailer Weight Maximum Tongue Weight Upward Vertical Capacity Maximum Eye X Section Minimum Eye Opening Unit Weight 90 000 lbs 40 823 kg 18 000 lbs 8 164 kg 18 000 lbs 5 443 kg 1 13 16 in 46 mm 2 3 8...

Page 6: ...layout the cross member and then drill the holes for the mounting bolts 4 Mount the 890CL 890CRCoupling using either Premier s 507 Bolt Kit and provided torque value or four other 3 4 grade 8 bolts an...

Page 7: ...delines Operation OPENING Coupling Latch See specific model of coupling for proper opening instructions 890CL 1 Remove the 891P Pin from the 891 Handle 2 Grasp the 896 Handle and rotate it downward cl...

Page 8: ...y that the 891 and 896 Handles are in their locked close upward most positions as shown in the Standard Installation Drawing 4 Verify that the 891P Pin hole in the 891 Handle is aligned with the slot...

Page 9: ...USE 8 DO NOT APPLY LUBRICANTS TO THE COUPLING HOOK OR DRAWBAR EYE LOOP AS THEY CAN COVER UP POSSIBLE DAMAGE AND ACCELERATE WEAR 9 ALWAYS ABIDE BY ALL APPLICABLE STATE AND FEDERAL REGULATIONS GOVERNIN...

Page 10: ...IMER Although great care has been taken to ensure accurate information throughout this document Premier Manufacturing Company must reserve the right to alter any information contained within These cha...

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