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©2019 Precor Inc. | Outer Thigh RSL 621 | Assembly Guide

4

Part #

Name

Quantity

Part # Name

Quantity

Lower cross brace

1

Seat pad

1

Main frame

1

Knee pads

2

Left leg pulley

1

Back pad

1

Right leg assembly

1

Washer, rubber black

1

Handlebars

1

Nylon lock nuts, M10

2

Link rod

1

Nylon lock nuts, M12

4

Seat plate

1

Collars

2

Foot plate

1

Shoulder bolts

2

Bumpers

4

Hole plugs

4

Weight stack tower frame

1

Hex head screws 5/16-inch x 1½-inch

5

Kick plate

1

Button head cap screws (BHCS) 5/16-inch x 1½-inch

4

Weight stack spacer, 3-inch

1

Socket head cap screws (SHCS) M6 x 20 mm

4

Top plate assembly

1

Socket head cap screws (SHCS) M8 x 20 mm

2

Add-on weight 5 lb (2.2 kg)

1

Socket head cap screws (SHCS) M10 x 25 mm

4

Add-on weight handle

1

Socket head cap screws (SHCS) M10 x 40 mm

2

Add-on weight spacer, 2½-inch

1

Socket head cap screws (SHCS) M10 x 65 mm

2

Guide rod with cap

1

Socket head cap screws (SHCS) M12 x 35 mm

2

Guide rods

2

Socket head cap screws (SHCS) M12 x 130 mm

4

Shroud, crown

1

Button head cap screw (BHCS) M6 x 15 mm

1

Weight labels

1

Button head cap screws (BHCS) M10 x 125 mm

2

Shroud, rear upper

1

Lock washers, M8

2

Shroud, front upper placard

1

Washers, 9 mm

13

Shroud, rear lower

1

Washers, 11 mm

5

Shroud, front lower

1

Washers, 11 mm, black (for foot plate)

4

Shroud, rear middle

1

Washers, 13 mm

12

Shroud, front middle (left and right)

2

Washer, silver, 13.5 mm ID x 35 mm OD

1

Top tray

1

Nylon lock nuts, M8

2

Shroud, lower pulley cover

1

Hex head screws (SHCS) M12 x 35 mm

2

Weight plates 10 lb (4.5 kg)

19

1

10
11
12
13

15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

3

30
31
32
33
34
35
36
37

39

4

40

42
43
44
45
46
47
48
49

6
7
8
9

2

5

14

Parts List

38

41

50
51
52
53
54
55
56

57

Summary of Contents for Resolute RSL 621

Page 1: ...ENGLISH Resolute Strength Selectorized Line Outer Thigh RSL 621 Assembly Guide ...

Page 2: ......

Page 3: ...des While tightening the fasteners be sure to leave room for adjustments DO NOT fully tighten fasteners until instructed to do so Set up and assemble the equipment on a solid flat surface so that it remains level and stable DO NOT move the equipment without assistance Required Tools Torque wrench with torque range to at least 150 ft lb 206 N m and fits the following hex bits 6 8 and 10 mm Socket w...

Page 4: ...ad cap screws SHCS M10 x 40 mm 2 Add on weight spacer 2 inch 1 Socket head cap screws SHCS M10 x 65 mm 2 Guide rod with cap 1 Socket head cap screws SHCS M12 x 35 mm 2 Guide rods 2 Socket head cap screws SHCS M12 x 130 mm 4 Shroud crown 1 Button head cap screw BHCS M6 x 15 mm 1 Weight labels 1 Button head cap screws BHCS M10 x 125 mm 2 Shroud rear upper 1 Lock washers M8 2 Shroud front upper placa...

Page 5: ...ight stack tower and kick plate Insert the fasteners from the outside of the kick plate Align to far right hole under pulley Insert guide rod fasteners one from each side to align the kick plate Hand tighten only These will be removed temporarily in a later step 2 2 M8 nylon lock nuts 2 washers 9 mm Tool Socket wrench 13 mm with extension Turn the main frame upside down and connect the seat plate ...

Page 6: ...mm Turn over main frame and connect to lower cross brace Connect horizontal fasteners only The lower fasteners for the main frame will be connected after the legs are installed Do not fully tighten at this time This will be completed in the Moving Parts section 5 Tools Hex wrench 10 mm Socket wrench 19 mm Torque wrench Gently rock the frame to align Tighten all M12 fasteners to a torque of 55 ft l...

Page 7: ...ls on the leg and lower cross brace Important Place the stopper see lower arrow under the left leg assembly behind of the rear foot If not placed behind the leg movement will be incorrect 2 Repeat to install RIGHT leg pulley Match the labels on the leg and lower cross brace 3 2 collars 4 M6 x 20 mm SHCS Tool Hex wrench 5 mm with extension Have assistant gently press knee bars together and center i...

Page 8: ... wrench 5 mm with extension Fully tighten lock nuts under the seat plate connected in step 2 of the Frame Assembly Tighten the collar bolts under seat at top of each leg from steps 3 and 4 Tighten to 9 ft lb 12 N m of torque Remove temporary fastener from front of seat place 6 1 link rod 2 M12 x 40 mm shoulder bolts Tool Hex wrench 8 mm Adjust roud frame feet to ensure the frame is level Have an a...

Page 9: ...CS 5 16 x 1 inch 4 washers 9 mm Tool Hex wrench 3 16 inch Install knee pads on inside of knee plates wide side towards seat 3 2 hex head screws 5 16 x 1 inch 2 washers 9 mm 2 hole plugs Tool Socket wrench inch with extension Install back pad Align top of pad with the end cap in seat frame CAUTION Do not drop hardware down frame tube 30 31 32 39 40 38 51 39 51 51 30 51 39 40 51 31 32 51 39 38 ...

Page 10: ...tack tower remove the cable retainer Route the cable around the pulley and then replace the cable retainer 3 Tools Hex wrench 8 mm Open end wrench 19 mm Torque wrench To route the cable to the upper pulleys of weight stack tower remove the cable retainers route the cables and replace the retainers Tighten to 50 ft lb 67 N m of torque 4 4 M10 x 25 mm SHCS 4 washers 11 mm black Tools Hex wrench 8 mm...

Page 11: ...on the base of the tower Insert two weight guide rods and lean outwards about 6 inches 15 cm enough clearance for the weights Flat side of weight stack spacer should face user side 3 2 bumpers 19 10 lb 4 5 kg weight plates 1 top plate assembly Slide one bumper on to each rod Place the weight plates on the rods Ensure the side with three holes face the user side and single hole to the back Place th...

Page 12: ...k nut Tools Hex wrench 8 mm Socket wrench 17 mm 1 guide rod with cap Prepare the lower base for the add on weight assembly Place the retaining screw through the bracket on the weight stack spacer Remove the cap from the guide rod and place the rod into bracket opening se cured by the screw 7 2 bumpers 1 add on weight spacer 2 inch 1 add on weight 1 add on weight handle Place one bumper onto the th...

Page 13: ...ast six turns of the threads on the cable bolt extend into the add on weight selector stem The distance from the underside of the jam nut to the top of the washer should be no more than 1 61 inch 41mm Tighten the locking bolt against the select stem to 50 ft lb 81 N m of torque 11 1 weight labels Remove back of labels Align top holes on labels and top weight and place pin into hole Remove pin and ...

Page 14: ...ront middle shrouds 5 Install the upper rear and front shrouds Ensure to hook them over the buttons and spacers 6 2 M10 x 40 mm SHCS Tools Hex wrench 8 mm Torque wrench Place shroud crown on top and secure Recommended bolt torque is 25 ft lb 34 N m 7 Securely snap top tray into place Install the Shroud 19 21 22 23 24 25 26 27 28 44 48 48 28 24 23 25 26 19 44 27 22 21 IMPORTANT Before installing th...

Page 15: ...r Each oblong foot has a rubber cap with slits to allow access the anchor points Final Checklist Lubricate the guide rods and chrome pad adjustment tubes with a Teflon spray lubricant Precor recommends using TriFlow brand For all movable arm and pad frames adjust and test each position Verify that the adjustment pin fully engages and inserts freely into each position Verify cables fully sit in cam...

Page 16: ...RSL Outer Thigh 621 Assembly Guide P N CW39575 101 rev B ENG Precor Incorporated 11 November 2019 ...

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