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 PD6310-WM NTEP Certified Pulse Input 

Batch Controller Instruction Manual 

 
 

PRECISION DIGITAL CORPORATION 

 

233 South Street • Hopkinton MA 01748 USA 
Tel (800) 343-1001 • Fax (508) 655-8990 

www.predig.com

 

 

Weights & Measures

 
 
 
 

 

 

 
 

  NTEP Certified Weighing and Measuring Device 

  Mechanically Secured Programming Lockout 

  Pulse, Open Collector, NPN, PNP, TTL, Switch Contact,  

Sine Wave (Coil), Square Wave Inputs 

  5, 10, or 24 V Flowmeter Power Supply 

  K-Factor, Internal Scaling, or External Calibration 

  Start, Batch, Pause, & Stop with Front Panel Buttons 

  Display Batch Total + Rate, Grand Total, Batch Count or Preset 

  Single or Multi-Stage Batching with up to 8 Relays 

  Automatic Overflow Protection 

  Manual Control or Automatic Batching 

  Dual-Line Display 

  NEMA 4X and IP65 Rated Front Panel 

  UL Listed & CE Marked 

  Display Features 0.6" & 0.46" Digits 

  Six Full Digits on Each Line 

  Superluminous Sunlight Readable Display 

  Free USB Programming Software & Cable 

  2 or 4 Isolated 4-20 mA Output Options

 

 

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Summary of Contents for PD6310-WM

Page 1: ...or 24 V Flowmeter Power Supply K Factor Internal Scaling or External Calibration Start Batch Pause Stop with Front Panel Buttons Display Batch Total Rate Grand Total Batch Count or Preset Single or Mu...

Page 2: ...ct for such applications does so at his her own risk Precision Digital Corporation shall not be held liable for damages resulting from such improper use Limited Warranty Precision Digital Corporation...

Page 3: ...Input Calibration Method InCAL 32 K Factor Calibration Factor 32 Scaling the Controller SCALE 33 Time Base Total Conversion Factor Total Reset 33 Batch Start Mode mode 34 Calibrating the Controller wi...

Page 4: ...racket Pass Through 15 Figure 9 Close and Crimp Seal Wire Security Loop 15 Figure 10 Connector Labeling for Fully Loaded PD6310 16 Figure 11 Power Connections 16 Figure 12 Flowmeter Powered by Interna...

Page 5: ...changes The bottom display can be programmed to display rate grand total batch count or preset by cycling the Stop F3 button A digital input is standard Single and multi stage batching is possible wi...

Page 6: ...umber for replacement option card Accessories Model Description PDA1002 DIN rail mounting kit for two expansion modules PDA1200 Meter copy cable PDA1232 RS 232 PROVU serial adapter PDA1485 RS 485 PROV...

Page 7: ...programming function keys and digital inputs Total Password Prevents resetting the total manually Gtotal Password Prevents resetting the grand total manually Non Volatile Memory All programmed setting...

Page 8: ...p to five decimal places or none d ddddd d dddd d ddd d dd d d or dddddd Total decimal point is independent of rate decimal point Totalizer Calculates total based on rate and field programmable multip...

Page 9: ...for any display range Calibration Factory calibrated 4 000 to 20 000 4 20 mA output Analog Out Programmin g 23 000 mA maximum for all parameters Overrange underrange max min and break Accuracy 0 1 FS...

Page 10: ...Devices 2014 Edition National Conference on Weights and Measures NCWM National Type Evaluation Program NTEP Certificate of Conformance available at www predig com Electromagnetic Compatibility Emissio...

Page 11: ...WARNING Risk of electric shock or personal injury Warning Hazardous voltages exist within enclosure Installation and service should be performed only by trained service personnel Installation There is...

Page 12: ...racket packed in the wire security seal kit The security bracket can be identified by wire loop pass through located next to the mounting screw 6 Insert controller into the panel cutout 7 Mount each b...

Page 13: ...power for the transmitter or sensor If the transmitter requires 5 or 10 VDC excitation the internal jumper J4 must be configured accordingly To access the voltage selection jumper 1 Remove all the con...

Page 14: ...per will prevent access to the programming menus The jumper may be removed to regain access to the programming menus Combined with sealing the rear case to restrict access to the programming lockout j...

Page 15: ...security seal and security seal mounting bracket packed with the controller Install the panel meter as described in Panel Mounting Instructions on page 12 Be sure the security seal mounting bracket i...

Page 16: ...tors label affixed to the controller shows the location of all connectors available with requested configuration Warning Do not connect any equipment other than Precision Digital s expansion modules c...

Page 17: ...Switch Input Connections Modbus RTU Serial Communications Serial communications connection is made to an RJ45 connector labeled M LINK on Figure 7 Use the PDA1232 for RS 232 interfacing the PDA1485 fo...

Page 18: ...t load release time of solenoid loads Check to confirm proper operation 3 Install the RC network at the controller s relay screw terminals An RC network may also be installed across the load Experimen...

Page 19: ...dule The two RJ45 connectors on the expansion modules are identical and interchangeable they are used to connect additional modules to the system Note The jumper located between the RJ45 connectors of...

Page 20: ...k relay This feature is enabled by configuring the relay and relative digital input s see page 40 In one example dry interlock contacts are connected in series to one digital input which will be used...

Page 21: ...nd verified apply power to the controller Front Panel Buttons and Status LED Indicators Button Symbol Description LED Status Menu 1 8 Relay 1 8 indicator START Right arrow F1 R Rate indicator BATCH Up...

Page 22: ...tch process in single or multi stage batch control or as alarms that will be active when the batch process is running A 4 20 mA output option is also available for retransmitting the process variable...

Page 23: ...as desired with one relay for control then one would set the assignment of relay 2 assign2 to off rate or grand total The following pages show an illustration of how the above settings control the bat...

Page 24: ...PROVU PD6000 Analog Input Meter Instruction Manual 24...

Page 25: ...ve labeled MAINSTAL 3 Double click on the file named MAStart The program will open a few windows and install two programs on your computer Simply follow the onscreen in structions until you see one of...

Page 26: ...l conversion factor Enter the conversion factor decimal point and the conversion factor mode Batch mode Automatic or manual batch control T dly Time delay Set time delay for automatic batch restart GT...

Page 27: ...rameter Action Setting Description Rst Hi Reset high Press Enter to reset max display Rst Lo Reset low Press Enter to reset min display Rst HL Reset high low Press Enter to reset max min displays Rst...

Page 28: ...e saved to memory only after pressing Enter The display moves to the next menu every time a setting is accepted by pressing Enter Setting Numeric Values The numeric values are set using the Right and...

Page 29: ...izer and batching features 3 Select the display units tags 4 Decimal point position 5 Program menu for scaling or calibration 6 Display parameter and intensity 7 Relay operation 8 4 20 mA analog outpu...

Page 30: ...ulses gal The controller will automatically calculate the flow rate using the K factor and the time base selected Default setting Setting the Totalizer and Batching Features total After the input type...

Page 31: ...The calibration equipment is certified to NIST standards Use the K Factor menu to match the rate totalizer with a flowmeter s k factor pulse unit of measure Use the Scale menu to scale process inputs...

Page 32: ...e methods can be employed at a time The Scale and Calibrate functions can use up to 32 points default is 2 The number of points should be set for Scale and Calibrate accordingly under the Number of Po...

Page 33: ...to be applied or programmed The error message might be caused by any of the following conditions 1 Input signal is not connected to the proper terminals or it is connected backwards 2 Wrong signal sel...

Page 34: ...eset In the automatic reset mode a programmable time delay is available to reset the grand total after the assigned preset is reached Non Resettable Totalizer The total and grand total can be password...

Page 35: ...5 Display Modbus input 6 Off no display 7 Display rate units 8 Display rate 9 Display total 10 Display grand total 11 Toggle rate and total 12 Toggle rate and grand total 13 Display batch count 14 Rel...

Page 36: ...t when not in a batch process only after alarm condition has cleared e Pump alternation control automatic reset only for level applications unrelated to batch control f Sampling the relay is activated...

Page 37: ...batch control applications but may be used then the controller is in other applications 4 Automatic manual reset when not in a batch process non latching 5 Latching manual reset only when not in a ba...

Page 38: ...g Fail Safe Operation In fail safe mode of operation the relay coil is energized when the process variable is within safe limits and the relay coil is de energized when the alarm condition exists The...

Page 39: ...ir programmed states when the batch process is started Grand total alarm relays will initialize to their programmed state at controller power up Fail Safe Operation The following table indicates how a...

Page 40: ...ck relays To set up the relays for the interlock feature 1 Access the Setup Relay Action menu and set the action to off 2 In the Advanced features User menu program any of the digital inputs to Force...

Page 41: ...am below for more details The utility of this function can of course be expanded beyond sampling and be used whenever a timed relay output closure is required when the batch total interval reaches a c...

Page 42: ...he cycle repeats every time the set point is crossed going up for high alarms and going down for low alarms The sample time can be programmed between 0 1 and 600 0 seconds Total Relay Sampling Operati...

Page 43: ...principle applies to the Off time delay Note If Automatic or Manual A mAn reset mode is selected the LED follows the reset point and not the relay state when the relay is acknowledged Scaling the 4 20...

Page 44: ...and analog output for automatic operation Setting Up the Password pass The Password menu is used for programming three levels of security to prevent unauthorized changes to the programmed parameter se...

Page 45: ...nu After exiting the programming mode the controller returns to its password protected condition Disabling Password Protection To disable the password protection access the Password menu and enter the...

Page 46: ...dvanced Features menu in the order they appear in the menu Display Parameter Action Setting Gate Gate Gate settings Lo G Low gate Program Low gate value Hi G High gate Program High gate value filter F...

Page 47: ...inimum mA output allowed Calib Calibrate Calibrate 4 20 mA output internal reference source used for scaling the output Display Parameter Action Setting 4 mA 4 mA output Enter mA output value read by...

Page 48: ...er functions including min max display manual alarm reset or total reset will function while a batch is running Multi Point Calibration Scaling The controller is set up at the factory for 2 point line...

Page 49: ...The controller is equipped with serial communications capability as a standard feature using Modbus RTU Serial Communication Protocol The meter may be connected to a PC for initial configuration via...

Page 50: ...he multi point linearization can be used to linearize the display for non linear signals such as those from level transmitters used to measure volume in odd shaped tanks or to convert level to flow us...

Page 51: ...analog output calibration it s recommended to use a milliamp meter with a resolution of at least 0 1 A to measure the output current The values saved internally during this procedure are used for scal...

Page 52: ...ay maximum minimum dis play values on line 2 Ln2 gt Display the grand total on line 2 Ln2 bc Display the batch count on line 2 Contrl Directly access the control menu Display Description disabl Disabl...

Page 53: ...ges see Advanced Features Menu Display Messages page 46 Determining Software Version To determine the software version of a controller 1 Go to the Diagnostics menu diAG and press Enter button 2 Press...

Page 54: ...1 000 Grand total reset T rst Manual Relay 1 assignment Asign1 Total Relay 2 assignment Asign2 Total Relay 2 preclose preCls No Relay 3 assignment Asign3 Rate Relay 4 assignment Asign4 Rate Relay 1 a...

Page 55: ...ransmit delay Tr dly 50 ms Parity Parity Even Byte to byte timeout t byt 010 0 1 sec Parameter Display Default Setting F1 function key F1 Start F2 function key F2 Preset F3 function key F3 Stop F4 fun...

Page 56: ...tor or calibration Display does not respond to input changes reading a fixed number Check Display assignment it might be displaying max min or set point Display alternates between 1 Hi and a number 2...

Page 57: ...r applicable technical standards and when applicable or required a European Union notified body certification Standards EN 55022 2003 EN 61000 6 2 2001 EN 61010 1 2001 EN 61326 2006 The standards EN 5...

Page 58: ...FT039 Ver 4 010 up 03 17 How to Contact Precision Digital For Technical Support please Call 800 610 5239 or 508 655 7300 Fax 508 655 8990 Email support predig com For Sales Support or to place an orde...

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