Precision Digital Corporation NOVA PD570 Series Instruction Manual Download Page 3

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1. Safety Guide and Specifications

2. Front Panel Buttons and LED Indicators

5. Controller Parameter Setup

5.1 Input Group (G.IN)

5.2 Control Group (G.CTL)

5.5 Communication Group (G.COM)

3. Parameter Map

6. Error Display and Correction

7. Installation

7.1 Dimensions and Panel Cutouts

7.2 Panel Mounting

7.3 Power Cable Specification

7.4 Terminal Specification

7.5 Terminal Assignment, Connections, and Ratings

4. Operation Flow Chart

5.3 Alarm Group (G.ALM)

5.4 Retransmission Group (G.RET)

Table of Contents

1.1 Specifications

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Summary of Contents for NOVA PD570 Series

Page 1: ...IMIT CONTROLLER NOVA PD570 Series Instruction Manual PD570 PD578 PRECISION DIGITAL CORPORATION GGGGGGGGGGGGGGGGGGGGG X www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 2: ... Automation Inc All other trademarks mentioned in this document are the property of their respective owners 2009 2015 Precision Digital Corporation All rights reserved Nova PD570 Series Model Number Guide Options 10 1 alarm relay 14 1 alarm relay RS 485 Main Control Output A 1 latching relay 1 analog output 0 6 R A 1 0 P D 5 7 Limit Controller Size DIN Cutout 0 1 16 DIN 8 1 4 DIN Power 6 100 240 V...

Page 3: ...tallation 30 7 1 Dimensions and Panel Cutouts 7 2 Panel Mounting 32 7 3 Power Cable Specification 33 7 4 Terminal Specification 33 7 5 Terminal Assignment Connections and Ratings 34 30 4 Operation Flow Chart 13 5 3 Alarm Group G ALM 23 5 4 Retransmission Group G RET 26 Table of Contents 1 1 Specifications 7 GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG Z www GlobalTestSupply com Fi...

Page 4: ...ction 24 Fig 2 Bias Formula Calculation 16 Fig 3 Operation of Limit Functions with O ACT set to REV 19 Fig 4 Operation of Limit Functions with O ACT set to FWD 19 Fig 5 Example of Limit Control Relay Operation and Reset Function 20 Fig 6 Alarm Operation 24 Fig 1 Temperature Bias 16 Table of D Registers 40 Appendix Tables and Figures GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG www...

Page 5: ...are installed external to this product 4 Do not make modifications or additions internally to the product It may cause personal injury to the user or damage to the product 5 Contact technical support as listed on the back of the manual for warranty and repair issues 6 Exposure to excessive moisture electrical overloads or mechanical vibration may damage the product CAUTION Limited Liability Precis...

Page 6: ...l Environment Precautions 1 Only operate the controller when it is properly installed 2 When installing the controller select a location where Rear terminals are protected from accidental contact Mechanical vibrations are minimal No corrosive gas is present Temperature fluctuation is minimal Temperature can be maintained between 10 and 50 ºC 50 and 110ºF with 20 to 90 RH No direct heat radiation i...

Page 7: ...ed until the TIMER system is reset by the user or until power to the controller is turned off PASSWORD Programmable password restricts modification of programmed settings POWER 100 240 VAC 50 60 HZ 10 Watts FUSE Required fuse UL Recognized 1 A 250 V slow blow ISOLATION 2300 V input to output to power line 4 kV relay output to input output power line ENVIRONMENTAL Operating temperature range 10ºC t...

Page 8: ... Accuracy Input Type UNIVERSAL INPUT TYPE AND ACCURACY Performance within recommended operating conditions 10 to 50 C 20 to 90 RH For a range scale of 0 to 100 C 0 3 C 1 digit and for a range scale of 100 to 100 C 0 5 C 1 digit Process and Temperature Inputs TEMPERATUREDRIFT Refer to accuracy specifications below DECIMAL POINT Up to three decimal places for process inputs 9 999 99 99 999 9 or 9999...

Page 9: ... for a high low or range set point deivation alarm RELAY OPERATION Out 1 the Limit Control Relay will activate when the PV exceeds the limit set point It will remain in this state until the PV no longer exceeds the limit set point and the relay is reset by the user The alarm relay may be set to any alarm type TIME DELAY 0 to 99 minutes 59 seconds alarm trip delay for each alarm FAIL SAFE Programma...

Page 10: ...nits connected BAUD RATE 600 1200 2400 4800 9600 19200 bps user selectable RESPONSETIME 0 to 100 ms delay response time 10 ms increments user selectable DATA 7 or 8 bit user selectable PARITY None even or odd Approvals UL RECOGNIZED USA and Canada Process Control Equipment UL FILE NUMBER E244207 CE COMPLIANT GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG XW www GlobalTestSupply com ...

Page 11: ...g relay if it is not in an over limit condition This will reset the time maximum and minimum display values S T UP DOWN W SHIFT W RST SET ENT ENTER LED Function OVER OUT ALM LED activated when the PV value is higher than the limit setting if HI LO is set to HI LED activated when the PV value is lower than the limit setting if HI LO is set to LOW LED on while the latching relay is de energized when...

Page 12: ... ADDR RP TM G COM A BSL RSL SET ENT SET ENT SET ENT SET ENT SET ENT LOCK U PWD TMU INIT ALT1 AL 1 AL1 H AL1 L A1DB A1DY ST ST ST ST T PWD A NOTE PwD Lockout Password Use the ST arrows to enter the password and press the SET ENT key The default password is 0 SET ENT GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG XY www GlobalTestSupply com Find Quality Products Online at sales Global...

Page 13: ...o HIGH note 5 Lowest PV Used only when HI LO parameter is set to Low When setting unit parameters G IN should be set up prior to any other parameters ENT 3 Sec ENT ENT ENT PV Value SP Value ENT PWD note 1 OUT ON OFF TIME HI LO G CTL G IN ENT key for 3 seconds or no keystroke for 60 sec note 2 note 3 note 4 note 5 S or T T GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG XZ www GlobalT...

Page 14: ... 0 to 1800 0 to 1700 199 9 to 900 0 200 to 1300 199 9 to 400 0 0 to 2300 0 to1390 199 9 to 850 0 199 9 to 500 0 19 99 to 99 99 150 0 to 150 0 199 9 to 500 0 Temp Range ºF 300 to 2500 0 to 2300 300 to 2300 300 to 1800 300 to 750 32 to 3100 32 to 3300 32 to 3100 300 to 1600 300 to 2400 300 to 750 32 to 4200 32 to 2500 300 to 1560 199 9 to 999 9 4 0 to 212 0 199 9 to 999 9 199 9 to 300 0 0 400 to 2 0...

Page 15: ...ilter for stabilization from electromagnetic noise and interference This will effect the rate of change of the PV display value Its default setting is OFF and can be set from 1 to 120 seconds This parameter to establishes PV behavior when an open input sensor is detected When BSL is set to UP the PV operates as if at the high input range When BSL is set to DOWN the PV operates as if at the low inp...

Page 16: ...C BS3 0ºC BS4 BSP1 BSP2 BSP3 RL RH Original Temp Fig 1 Temperature Bias 0ºC BS0 RL BSP3 RH BSP1 BSP2 Original Temperature Temperature After Bias BS4 75ºC 0ºC 25ºC 50ºC 100ºC 3ºC BS3 2ºC BS1 1ºC BS2 0ºC BS4 3ºC Example 1 Temperature Settings to Establish Where the Bias Occurs RL BSP1 BSP2 BSP3 RH 0ºC 25ºC 50ºC 75ºC 100ºC Bias Offset for Each Point BS0 BS1 BS2 BS3 BS4 0ºC 2ºC 1ºC 3ºC 0ºC P 600 600 B...

Page 17: ...e Scale 1999 to 9999 INSH INSL Decimal position determined by IN DP ABS 100 0 mV V There are two types of engineering units values used in the setting of parameters absolute engineering units AEU and general engineering units GEU An AEU parameter is set using an absolute value engineering unit that represents a specific point such as a specific temperature or voltage level An GEU parameter is set ...

Page 18: ...default setting is 0 See the parameter map in section 3 for the location of the PWD prompt in the group menus PV PV Be sure not to forget the password once it has been set If the password is forgotten contact technical support as listed on the back of this manual CAUTION This parameter sets the operation for the limit control latching relay OUT1 In reverse failsafe operation the control relay is e...

Page 19: ...ntrol Relay OVER LED Time Count Power to Unit Reset Pressed Time Reset by User 1 5 2 1 1 Operation of Limit Functions when O ACT REV HI LO HIGH R MD OFF Fig 3 Operation of Limit Functions with O ACT set to REV This parameter resets most parameters to their factory settings To reset the controller set this parameter to ON After reset it will return to the OFF setting PV This parameter sets the time...

Page 20: ... 3 The PV falls below the limit and hysteresis levels The OVER LED turns off The time count stops 4 The PV surpasses the SP The OVER LED turns on The time count resets and begins again 5 The PV falls below the limit and hysteresis levels the OVER LED turns off The time count stops When the rest button is pressed for 3 seconds and the PV is below the SP the OUT LED will turn on and the limit contro...

Page 21: ...mit the timer will stop If following this the PV once again exceeds the SP the timer will reset and begin timing again The time passed cannot be reset while the PV is over the SP limit If the PV is under the SP limit the time count can be reset with the reset key The timer display range is 0 0 999 9 min HH MM 0 0 999 9 sec MM SS 5 2 3 Over Limit Timer The maximum or minimum PV values are displayed...

Page 22: ...t Set Point AEU 0 0 to 100 0 AEU AEU 0 0 TMU Time Unit HH MM MM SS ABS HH MM SPRH R HYS Set Point Range High AEU 0 0 to 100 0 AEU AEU 100 0 Hysteresis Value GEU 0 0 to 10 0 GEU GEU 0 5 SPRL Set Point Range Low AEU 0 0 to 100 0 AEU AEU 0 0 O ACT Reverse and Forward Operation REV FWD ABS REV Control Group Parameter Summary GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG YY www GlobalTe...

Page 23: ...rameter displays if a deviation alarm was selected in ALT1 PV PV S indicates standby operation F for forward operation r for reverse failsafe operation Alarm Types and LED Display Decimal point always displayed H indicates a high alarm L indicates a low alarm o for outside range of deviation band I for inside range of deviation band A indicates an absolute value alarm d indicates a deviation alarm...

Page 24: ...mit Deviation Alarm Absolute Value High Limit Alarm Absolute Value Low Limit Alarm Absolute Value High Limit Alarm with Standby Absolute Value Low Limit Alarm with Standby High Limit Deviation Alarm with Standby Low Limit Deviation Alarm with Standby High Limit Deviation Alarm with Standby Low Limit Deviation Alarm with Standby High and Low Limit Deviation Alarm with Standby High and Low Limit Ran...

Page 25: ...100 0 GEU EUS 0 5 A1DY Delay Time of Alarm 1 0 00 to 99 59 MM SS 0 00 AL1 H High Deviation Limit of Alarm 1 GEU 100 0 to 100 0 GEU EUS 0 0 Deviation Alarm AL1 L Low Deviation Limit of Alarm 1 GEU 100 0 to 100 0 GEU EUS 0 0 Deviation Alarm Alarm Group Parameter Summary GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG Y www GlobalTestSupply com Find Quality Products Online at sales Glob...

Page 26: ...mission type is set to PV or SP PV PV PV NOTE RETL 4 0 mA 12 0 mA RETH 20 0 mA PV and SP Type Retransmission Scale PV type retransmits based on the input value SP retransmits based on the set point value Display Parameter Setting Range Unit Default Remark RET RETH RETL Select Ret Type PV SP LPS ABS PV Ret Scale High Limit T C RTD INRH to INRL mV V INSH to INSL RETH RETL AEU INRH Ret Scale Low Limi...

Page 27: ...is parameter is not displayed when the communication protocol COM P is set for MODBUS ASCIII or RTU PV The parameter to set the communication address for the controller This can be set as 1 to 99 pcs address Its default setting is 1 PV The parameter to set communication response time The RP TM is the delay to return data to the upper level device after processing commands received from the upper l...

Page 28: ...Baud Rate 600 1200 2400 4800 9600 19200 ABS 9600 Option Parity None Even Odd ABS None Option Stop Bit 1 2 ABS 1 Option Data Length 7 8 not used when set for MODBUS ABS 8 Option Address 1 to 99 maximum of 31 connected at once ABS 1 Option Communication Group Parameter Summary GGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG Y_ www GlobalTestSupply com Find Quality Products Online at sal...

Page 29: ... SP Decimal Flashing Check Comm Cable S OPN Check Sensor Error Incident EEPROM Data Loss RJC Sensor Failure Communication Failure Open Sensor Detected GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG Y www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 30: ... inch for reference only Units m 3 78 0 45 3 92 3 78 4 23 3 61x3 61 4 72 4 72 3 62 3 62 3 78XN 3 62 1 4 DIN GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG ZW www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 31: ... 76 m inch for reference only 2 76 2 76 1 77 1 77 1 89XN 1 77 Units m PD570 1 16 DIN GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG ZX www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 32: ...ontroller models slide the mounting bracket onto the back of the controller as shown and slide it forward on the controller until the bracket locks in place and the controller is secure Do not excessively tighten the mounting bracket screws Excessive tightening may lead to controller or panel damage CAUTION Panel Mounting Bracket Panel Mounting Bracket GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p ...

Page 33: ...electromagnetic interference 7 3 Power Cable Specification Make power connections using 0 9 to 2 0 mm2 or 16 AWG vinyl insulated wire Voltage rating of 300 VAC Use M3 5 screw compatible crimp on terminals with insulating sleeve as shown below 7 4 Terminal Specification CAUTION Use copper conductors only if the terminal is for connection to copper wire only CAUTION 3 0mm 0 118 in 5 8 mm 0 228 in Ma...

Page 34: ... PD578 Rating 250 VAC 3 A 30 VDC 3 A Rating 250 VAC 1 A 30 VDC 1 A Max 19200 bps 100 240 VAC 50 60 Hz GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG Z www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 35: ...A 30 VDC 3 A Rating 250 VAC 1 A 30 VDC 1 A Max 19200 bps 100 240 VAC 50 60 Hz GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG Z www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 36: ... Power Cable Connection CAUTION 7 7 Signal Input Connection CAUTION CAUTION A B b RTD INPUT NOVA SHIELD 1 RTD Input 2 DC Voltage Input 3 DC Current Input FG L N INPUT NOVA SHIELD V INPUT NOVA SHIELD DCmA R To accept a 4 20 mA signal select 0 4 to 2 0 VDC input and connect a 100 Ωresistor across the input terminals as shown Use a thick grounding cable of at least 2 mm2 or 14 AWG and shorter than 20...

Page 37: ...ore wiring CAUTION CAUTION To prevent electric shock be sure to turn off power to the Nova Controller and the source circuit breaker before wiring 7 9 Relay Output Connection RELAY CAUTION COM NOVA Relay NC Normally Closed Connection Relay NO Normally Open Connection To prevent electric shock be sure to turn off power to the Nova Controller and the source circuit breaker before wiring CAUTION 4 to...

Page 38: ...sing switching inductive loads the use of RC networks snubbers for AC loads or diodes for DC loads is recommended to prevent disrupting the microprocessor s operation The suppressors also prolong the life of the relay contacts Suppression can be obtained with resistor capacitor RC networks or diodes assembled by the user or purchased as complete assemblies For AC loads choose R and C as follows R ...

Page 39: ... communication option can be connected Be sure to connect terminating resistors 220 Ω 1 4 W to slave and master controllers at communication channel ends as shown above Master Station NOVA Controller Terminating Resistor SHIELD RTX RTX RTX RTX RTX RTX SG SG SG Terminating Resistor NOVA Controller GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG Z www GlobalTestSupply com Find Quality ...

Page 40: ...0 15 A1DY BS1 16 BS2 17 BS3 18 BS4 19 20 AL1 H 21 22 23 24 25 AL1 L 26 27 28 29 30 31 32 33 34 35 O ACT 36 LOCK 37 HI VALUE 38 LO VALUE 39 KEEP TIME 40 HI LO 41 R MD 42 43 Table of D Registers The following data registers are used to direct the US1 and US2 commands or for Modbus communication GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG W www GlobalTestSupply com Find Quality Prod...

Page 41: ...TH 52 U RETL 53 s 54 e 55 r 56 57 A 58 r 59 e 60 a 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 COM P BAUD PRTY SBIT DLEN ADDR RP TM GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG X www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 42: ...PID IN OUT 0 100 200 300 400 500 600 88 89 90 91 92 93 94 95 96 97 98 99 Read Only Location NOTE GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG Y www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

Page 43: ...turns under a warranty claim should be returned freight prepaid Upon warranty confirmation Precision Digital will repair or replace and return the unit at no charge via UPS Ground Other shipping is available upon request and at customer expense All product returns should be shipped to Return Authorization ___________ Precision Digital 233 South Street Hopkinton MA 01748 USA Attention Technical Sup...

Page 44: ...LIM570_D 10 15 GGGGGGGGGGGGGGGGGGGGwk WGz Gu Gw G G Gs Gj p Gt GGGGGGGGGGGGG www GlobalTestSupply com Find Quality Products Online at sales GlobalTestSupply com ...

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