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Repairing faults 

30 

Repairing faults 

 

 

 

WARNING 

Operation of damaged or malfunctioning 
pressure equipment can result in serious or 
even fatal injuries. 

  In case of a fault, immediately disconnect 

pressure equipment from the compressed 
air supply. 

  Use the pressure equipment again only 

after the fault has been repaired. 

 

 

 

 

 

 

 

CAUTION 

The pressure equipment may be damaged if 
repaired by unauthorised persons. 

  Let the manufacturer perform all repairs to 

the pressure equipment. 

 

 

 

 

The following chart shows possible malfunctions and the necessary 
measures. 

Symptom 

Possible cause  

Corrective measure 

Pressure equipment 

loses air. 

The fastening screws 

are loose. 

 

Tighten fastening screws. 

A seal is defective. 

 

Contact Service (see 
page 37). 

Operating pressure too 
high. 

Pressure reduction 
valve or safety valve 
defective.  

 

Immediately disconnect 
the pressure equipment 
from the compressed air 

supply (see page Fehler! 
Textmarke nicht 

definiert.). 

 

Contact Service (see 
page 37). 

Summary of Contents for Mobilo 300

Page 1: ...tten Germany Tel 49 0 60 44 96 01 0 Fax 49 0 60 44 96 01 820 Email info prebena com www prebena de www kartuschen tausch de Original instructions for the portable pressure equipment PREBENA MOBILO 300 PREBENA MOBILO 470 PREBENA MOBILO 690 PREBENA MOBILO 900 98681802 ...

Page 2: ...ow to handle pneumatic equipment and the applied materials People who do not have this knowledge must be instructed by an experienced user about how to use the pressure equipment Every person using cleaning or disposing of his pressure equipment must read and understand these operating instructions These operating instructions are considered a part of the product Always keep them with the pressure...

Page 3: ...equipment 8 Description 9 Equipment overview and scope of supply 9 Function 11 Product features 11 Side and direction specifications 11 Accessories 12 Information on the rating plate 12 Preparing the pressure equipment 13 Unpacking the pressure equipment 13 Check condition 14 Connecting pressure equipment to the compressed air supply 15 Using the pressure equipment 19 After operation 23 Disconnect...

Page 4: ...r cartridges 32 Ordering other accessories 32 Disposing the pressure equipment 33 Technical data 34 MOBILO 300 pressure equipment 34 MOBILO 470 pressure equipment 34 MOBILO 690 pressure equipment 34 MOBILO 900 pressure equipment 35 Compressed air cartridge KT 300 35 Compressed air cartridge KT 470 36 Compressed air cartridge KT 690 36 Compressed air cartridge KT 900 36 Manufacturer s address 37 Gu...

Page 5: ...ting instructions are marked with specific layout characteristics This allows you to easily distinguish whether it is normal text lists or process steps that you are reading about These instructions contain additional information such as specific information on the cost effective use of the pressure equipment ...

Page 6: ...anger Under that you will find a description of the source of danger and instructions on how to avoid this danger DANGER Warnings with the word DANGER indicate hazards with an immediate impending risk of serious or even fatal injuries WARNING Warnings with the word WARNING warn of hazards that can lead to potentially serious or even fatal injuries CAUTION Warnings with the word CAUTION warn of haz...

Page 7: ...per intended use also includes compliance with the accident prevent regulations and the statutory regulations and standards in force at the place of use Use in any other way is not considered proper intended use and can result in material damage or even personal injury Unauthorised use constitutes in particular operation by persons without the necessary knowledge in the use of pressure equipment a...

Page 8: ...e the compressed air cartridge to temperatures over 100 C Avoid risk of injury Store the pressure equipment out of the reach of children and other unauthorised persons Always disconnect the pressure equipment from the compressed air cartridge before transporting Avoid damage to the pressure equipment Never open the pressure equipment Always leave repairs to qualified specialists Do not use the pre...

Page 9: ...Description 9 Description Equipment overview and scope of supply ...

Page 10: ...or the operating pressure with firing at 11 bar 9 Holder 10 Pressure gauge for the pressure of the compressed air cartridge filling level indicator 11 Safety valve compressed air cartridge with firing at 21 bar 12 Port for the compressed air cartridge with stoppers Spiral hose for connection to the sampling points ID 7 2 Declaration of Conformity for Mobilo 300 Mobilo 470 Mobilo 690 and Mobilo 900...

Page 11: ...ressure is bled off through the pressure relief valve You can set the operating pressure by controlling the discharge pressure Product features The pressure equipment has the following features Operation is possible in the case or with a carrier bag fitted on body Side and direction specifications The direction specification for the operating pressure controller refers to looking at the top of the...

Page 12: ... and 2 m working length Compressed air hose set not included in scope of supply Hose reel not included in scope of supply Information on the rating plate The rating plate is glued to the rear of the pressure controller It contains the following information Company name and country of origin Type designation of the pressure equipment The maximum admissible working pressure The CE symbol the product...

Page 13: ... packaging Remove all packaging materials such as plastic films filler material and the cardboard box WARNING Do not allow children to play with plastic packaging films Risk of suffocation Do not allow children to play with plastic packaging films Keep packing materials out of the reach of children Save the packaging material for later use ...

Page 14: ...e hoses lines must be undamaged All parts of the pressure equipment and all accessories must be securely attached The safety devices must not be blocked or otherwise impaired in their function No parts of the pressure equipment or the accessories may show visible signs of damage such as scratches or dents Scratches on the housing paint do not constitute damage Do not connect damaged pressure equip...

Page 15: ... the admissible operating pressure is exceeded the dial on the pressure gauge 6 for the operating pressure moves into the red range This can occur under the following conditions If both safety valves are defective and you have connected the pressure equipment to an unsuitable compressed air cartridge WARNING Risk of explosion if the maximum operating pressure is exceeded If this happens immediatel...

Page 16: ...ting and the connecting thread for the compressed air cartridge for foreign matter and soiling Clean the fitting and connecting thread if necessary Check the condition of the pressure equipment see page 14 WARNING Operating with unsuitable compressed air cartridges can cause damage on the pressure equipment Operate the pressure equipment only with compressed air cartridge of type KT 300 KT 470 KT ...

Page 17: ...gauge 10 on the fitting for the compressed air cartridge now shows the pressure currently prevailing in the cartridge The pressure equipment is ready for operation when the pointer of the pressure gauge 10 is in the green part of the scale The pressure gauge 6 for the operating pressure displays the current operating pressure ...

Page 18: ...connect the compressed air cartridge from the pressure equipment When the pointer of the pressure gauge 10 on the fitting for the compressed air cartridge is in the red zone of the scale the pressure in the compressed air cartridge is no longer sufficient to operate the pressure equipment In this case replace the compressed air cartridge with a full compressed air cartridge You can refill the comp...

Page 19: ...urce of compressed air Operation in the metal transport case To operate the pressure equipment in the metal transport case proceed as follows Place the transport case in a horizontal position with the lid facing upwards Open the transport case and the latch for the lid Connect the compressed air supply to the pressure equipment as described on page 16 Push the fitting of the connection hose 2 onto...

Page 20: ...oint 1 until it engages audibly Set the desired operating pressure for the operating pressure 7 on the controller see page 23 You can now run various compressed air tools on the compressed air hose quick coupler 14 Please carefully read the manual of the involved accessory for technical attributes and the instructions for correct use ...

Page 21: ...o adjust the operating pressure proceed as follows Hold the pressure equipment so that you can easily read the pressure gauge 6 for the operating pressure Pull the operating pressure controller 7 up and away from the pressure gauge Turn the operating pressure controller until the pressure gauge dial 6 stands at about 5 bar The average operating pressure is now set Adjust the desired operating pres...

Page 22: ... by roughly 0 5 bar While doing so observe the indicator on the pressure gauge for the operating pressure 6 Push the operating pressure controller 7 towards the pressure gauge Check the operating pressure controller in the corresponding accessory manual Repeat these steps until the desired operating pressure is set ...

Page 23: ...e pressure equipment escapes audibly Screw the stoppers into the fitting thread Screw the seal cap onto the compressed air cartridge Store the compressed air cartridge protected against impacts and dropping in the supplied transport case You can refill the compressed air cartridge using the PKT FILLMASTER 350 and PKT FILLMASTER 400 compressors which are available as an accessory You can also purch...

Page 24: ...rds the pressure equipment The quick coupler is now released Pull the connection hose 2 off the tapping point 5 on the pressure equipment Press the quick coupler of the tapping point 1 towards the pressure equipment The quick coupler is now released Pull the compressed air hose off the tapping point 1 on the pressure equipment ...

Page 25: ... the pressure equipment from the compressed air supply see page 23 Allow the pressure to be completely relieved from the pressure equipment If necessary clean the compressed air connections to remove any foreign matter and soiling Close the compressed air fittings with suitable plugs Put the pressure equipment and the carrying bag in the transport case as illustrated Close the transport case and t...

Page 26: ...equipment 26 Storage Oil all metal parts of the pressure equipment thinly with PREBENA special nailer oil Pack the pressure equipment in the transport case Store the pressure equipment at room temperature in a dry place protected from dust ...

Page 27: ...quipment or the accessories Clean only with a dry or slightly damp cloth or a cloth dampened with a mild soap solution Slight soiling Wipe off the pressure equipment housing with a dry cloth Oil all metal parts of the pressure equipment thinly with PREBENA special nailer oil Severe soiling Wipe off the pressure equipment housing with a cloth dampened slightly with a mild soap solution Then wipe of...

Page 28: ...ing oil into the compressed air cartridge port Pour two to five drops of PREBENA special nailer oil directly into the port for the compressed air cartridge every day before starting work CAUTION Danger of environmental pollution if the lubricating oil is spilled Absorb spilled oil with a binding agent Wipe up absorbed oil with a cloth Dispose of the cloths in accordance with the statutory regulati...

Page 29: ...ssed air cartridges must pass a pressure test at PREBENA every five years This test must be documented in the intended box on the compressed air cartridge label If you charge the compressed air cartridge with the PKT FILLMASTER compressor yourself you must send the cartridge to PREBENA for pressure testing Otherwise this test is performed while the compressed air cartridges are filled at PREBENA C...

Page 30: ...ed by unauthorised persons Let the manufacturer perform all repairs to the pressure equipment The following chart shows possible malfunctions and the necessary measures Symptom Possible cause Corrective measure Pressure equipment loses air The fastening screws are loose Tighten fastening screws A seal is defective Contact Service see page 37 Operating pressure too high Pressure reduction valve or ...

Page 31: ... pressure to the cartridge see page 16 If the problem continues to exist Disconnect cartridge from pressure equipment Contact Service see page 37 Operating pressure too high air escaping audibly at safety valve 8 for the operating pressure Operating pressure set too high or pressure equipment damaged Reduce operating pressure see page 21 If the problem continues to exist Immediately disconnect the...

Page 32: ...special nailer oil Z200 10 PKT FILLMASTER 350 Compressor PKT FILLMASTER 350 PKT FILLMASTER 400 Compressor PKT FILLMASTER 400 Spiral hose with 9 mm inner diameter 12 mm outer diameter working length 4 m extended length 7 5 m Z160 12 Compressed air hose set with 9 mm inner diameter 15 mm outer diameter extended length 10 0 m Z200 20 Compressed air hose drum with inner diameter 8 cm outer diameter 12...

Page 33: ...mply with applicable regulations for oil disposal Never throw the pressure equipment or parts of it into normal domestic refuse Ask your city or municipal authorities about facilities for recycling or for environmentally safe and proper disposal of the pressure equipment You can obtain information about the materials used in the pressure equipment from the manufacturer ...

Page 34: ...om temperature MOBILO 470 pressure equipment Dimensions with case L W H 600 x 290 x 195 mm Weight with transport case 12 6 kg Operating pressure 0 5 10 bar Maximum operating pressure 10 bar Max discharge output 220 l min Safety valve set pressure Operating pressure 11 bar Safety valve set pressure Compressed air cartridge 21 bar Operating temperatures 5 to 45 C Storage transport temperature Room t...

Page 35: ...pressure 10 bar Max discharge output 220 l min Safety valve set pressure Operating pressure 11 bar Safety valve set pressure Compressed air cartridge 21 bar Operating temperatures 5 to 45 C Storage transport temperature Room temperature Compressed air cartridge KT 300 Length 465 mm Diameter 115 mm Weight empty cartridge 2 0 kg Weight filled cartridge 3 06 kg Contents 3 0 l compressed air Maximum c...

Page 36: ...ufacture Length 540 mm Diameter 160 mm Weight empty cartridge 3 9 kg Weight filled cartridge 6 22 kg Contents 6 9 l compressed air Maximum container air pressure 300 bar Operating temperature 5 to 45 C Storage transport temperature Room temperature maximum 60 C Maximum service life 15 years from manufacture Length 575 mm Diameter 175 mm Weight empty cartridge 5 0 kg Weight filled cartridge 8 1 kg ...

Page 37: ...turer s address PREBENA Wilfried Bornemann GmbH Co KG Befestigungstechnik Seestraße 20 26 D 63679 Schotten Telephone 49 0 60 44 96 01 0 Telefax 49 0 60 44 96 01 820 Email info prebena de Homepage www prebena de www kartuschen tausch de ...

Page 38: ...ngs etc It shall be at the discretion of PREBENA to fulfil the guarantee by replacement of the faulty part or by the supply of a new product No further claims will be accepted In order to claim under the guarantee the completed guarantee form with dealer s stamp and date of sale or an invoice containing the dates and information required on the guarantee form must be enclosed with the product Ship...

Page 39: ...Safety devices 14 Visible damage 14 Cleaning Housing and external surfaces 27 Severe soiling 27 Slight soiling 27 Cleaning external surfaces 27 Cleaning the housing 27 Compressed air cartridge attachment 16 Check 29 Compressor 32 Connection 17 Disconnect 23 Fill 29 Pressure gauge 17 Reorder 32 Technical data 35 36 Compressed air hose Release quick coupler 24 Compressed air supply Connection 15 Dis...

Page 40: ...19 Preparation 13 Repairing faults 30 Set operating pressure 19 21 P Packing 25 Prebena 37 Preparation Attaching compressed air cartridge 16 Check condition 14 Connect to compressed air supply 15 Unpacking 13 Pressure equipment Disposal 33 Oiling 28 Operation 19 Pack in transport case 25 Packing 25 Preparation 13 Service 27 Storage 25 Technical data 34 35 Unpacking 13 Pressure gauge Compressed air...

Page 41: ...ing pressure 19 21 Side and direction specifications 11 Storage 25 T Technical data Compressed air cartridge KT 300 35 Compressed air cartridge KT 470 36 Compressed air cartridge KT 690 36 Compressed air cartridge KT 900 36 MOBILO 300 pressure equipment 34 MOBILO 470 pressure equipment 34 MOBILO 690 pressure equipment 34 MOBILO 900 pressure equipment 35 Transport case 25 Troubleshooting 30 U Unpac...

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Page 43: ...____ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ ___________________________________...

Page 44: ...PREBENA Wilfried Bornemann GmbH Co KG Seestraße 20 26 63679 Schotten Germany Tel 49 0 60 44 96 01 0 Fax 49 0 60 44 96 01 820 Email info prebena com www prebena de www kartuschen tausch de ...

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