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PPM 2240 PROcheck, Instruction Manual

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INSTRUCTION MANUAL

2240 PROcheck

Fumigation Monitor

Revision March 2022

Subject to change without notice

All rights reserved

No part of this publication may be reproduced or modified

in any form or by any means without prior permission of

ppm Messtechnik GmbH

Jahnstrasse 12 – 85661 Forstinning – Germany 

www.ppm-mt.com

Summary of Contents for 2240 PROcheck

Page 1: ...on March 2022 Subject to change without notice All rights reserved No part of this publication may be reproduced or modified in any form or by any means without prior permission of ppm Messtechnik Gmb...

Page 2: ...ords Error handling extended Revision 2 0 March 2011 GSM modem option added Software amendments Printer option removed option obsolete Revision 2 1 March 2022 Updated address 4 20mA additional info Ob...

Page 3: ...easurement operation 15 5 5 Externally controlled measurement operation 16 5 6 Measurement process 17 6 Operational Failures 20 6 1 Messages on instrument display 20 6 1 1 Warning messages 20 6 1 2 Fa...

Page 4: ...tion 1 3 Sample gas connection 2 4 Interface Cable 3 A1 Description of Interface 2240 PROcheck Plant Control 4 A2 Pin Assignment of Machine Interface Connector 6 A3 Standard Interface Cable 7 A4 Pin A...

Page 5: ...uctions must be strictly adhered to Non observance of these instructions may lead to the loss of right to claim for damages or warranty Meaning of signs used in this instruction manual Warning Indicat...

Page 6: ...hat the instrument is being pro tected against violent shocks or impacts Transportation of instrument should as a matter of principle only be made in original cardboard box containing shock absorbing...

Page 7: ...4 5 6 7 8 Fig 1 Front View 1 mains switch 2 cover of activated carbon filter 3 device status display 4 LC Display 5 measurement channel status display 6 push buttons behind front panel for instrument...

Page 8: ...r supply module 2 Analog output optional 9 Service interface connector 3 Reset Button 10 Gas outlet 4 Sensor Module 11 Gas inlets 1 3 5 Hose S I Sensor 12 SUB D connector control interface 6 Sampling...

Page 9: ...s absorb such energy PRINCIPLE An infrared radiation source emits IR radiation of a wide range and of different wave lengths An optical filter permits the passage of defined wave lengths of small band...

Page 10: ...ring the measuring operation a large number of individual measured values is integrated The result is continuously displayed and compared with the limiting values valid for the current measurement cha...

Page 11: ...pre and main alarm are opened in case of exceeded thresholds Measured LED Contact Contact concentration level Light MOK 1 3 V MOK 1 3 H Value Pre alarm and Value Main alarm close close Value Pre alar...

Page 12: ...figuration software for authorized service personnel is available 2 4 Adaptations at customer s facility 2 4 1 Adjustment of local time date At the right hand side of the display two switches are to b...

Page 13: ...50 mm 5 91 in Width standard unit approx 235 mm 9 25 in Depth approx 270 mm 10 63 in Weight approx 4 5 kg Electrical mains Wide range input 90 264 Volts AC 47 63 Hz Power consumption max 65 Watt Tempe...

Page 14: ...temperature range from 10 C 50 F up to 40 C 104 F Condensation of air moisture inside the instrument has to be avoided FILTERS For protection of valves and measuring chamber against pollution all mea...

Page 15: ...tions The sample gas inlet and outlet of 2240 PROcheck are shown in Chapter 2 1 2 fig 2 items 10 and 11 The sample gas inlets can be equipped with gas tubes of length up to 100 meters without disturba...

Page 16: ...itched on a self test is performed All optic and acoustic displays are powered for a brief moment The compound to measure its over all measuring range and the software release is shown in the LC displ...

Page 17: ...nished heating zero adjustment starts 5 3 Zero adjustment Repetitive zero adjustment will compensate possible changes in the sen sor equipment e g aging of infrared source and this way eliminate zero...

Page 18: ...if e g the gas path or the measuring chamber is contaminated If no correct zero adjustment is being achieved within this time frame then a failure indication will be given see Chapter 6 DISPLAY During...

Page 19: ...ustment at the manufacturer s side or by authorized service personnel rather than selecting the repetitive manual triggered zero adjustment As an interval for cyclic zero adjustment any full hour with...

Page 20: ...into the passive mode Stand By after successful zero adjustment No measuring is made In this mode 2240 PROcheck is expecting a request for measurement to be made By means of the standard machine inter...

Page 21: ...left side of the measured values indicates the unit which is referred to for averaging average value storage alarm state and other procedures here mg m3 4 The symbols on the right of A1 and A2 inform...

Page 22: ...ram will run trough the following cycle 1 The sensor is being flushed with actual measuring gas P 2 Then the instrument goes on hold for a short moment W 3 Now the measurement is carried out The resul...

Page 23: ...ee chapter 2 2 2 Eval allowance depending on software version CRON Machine control ON MRQ x Measuring request on channel x x 1 3 MOK x H Contact Mainalarm for channel x MOK x V Contact Prealarm for ch...

Page 24: ...ases see below There are two kinds of messages to be differentiated WARNINGS 6 1 1 Warning messages indicating a critical operational state of the instrument or warning about critical ambient conditio...

Page 25: ...tting unstable Explanation Sensor unable to conform preset value within determined tolerances during zero setting Probable causes Zero gas filter spent Measurement chamber leakage at inlet outlet gate...

Page 26: ...able causes Instrument is directly exposed to external heat sources inadequate ventilation high solar radiation problematic in stallation site Corrective action At occurrence of this error message ope...

Page 27: ...mory or manipulated data Corrective action Servicing required Send instrument for repair USB Stick only with option V253 installed Cause Error on USB Stick no writing possible Corrective action Exchan...

Page 28: ...matically switch to the higher numbered channel No reaction of instrument In case the signal CRON has not been set by the machine control instrument will not react to any requests for measure ment Ala...

Page 29: ...ced manufacturer No reaction of instrument even if results remain below limit In case the instrument does not evaluate results respectively does not acknowledge signal although at plant control side t...

Page 30: ...ent and concentration of components to be measured as well as content of chemical combinations in the ambient air which may be adsorbed by activated carbon The higher the contents the sooner an exchan...

Page 31: ...the filter cartridge is in place Insert tool with filter into opening on instrument front panel Screw in filter clockwise into its panel mounted socket Tighten filter applying gentle effort only Never...

Page 32: ...ng and of the measuring cell the instrument must exclusively be operated using genuine particle filters supplied by ppm mt When changing sample gas filters proceed as follows In order to avoid contami...

Page 33: ...ntionally included in the scope of functions of every software version For reference see separate calibration instructions for service personal The re calibration job may be done by authorized service...

Page 34: ...to every pumping cycle to the current which corresponds to the actually measured concentration If an underflow of the measuring range occurs the output is set to that current value which corresponds t...

Page 35: ...results Spreading 1 The entire range is scaled on 0 Volt to 10 Volt Spreading 10 A tenth of the entire range is scaled on 0 Volt to 10 Volt Spreading 100 A hundredth of the entire range is scaled on 0...

Page 36: ...heet programs 8 3 1 Storage of average values The average values are stored automatically if the USB Stick is in serted Insertion and removing of the USB Stick may never be done during write operation...

Page 37: ...YYMMDD and the ending CSV The file directory will look like e g 070901 CSV File of 01 09 2007 070902 CSV File of 02 09 2007 071006 CSV File of 06 10 2007 If calendar date is changing a new file with t...

Page 38: ...5888 01 09 2010 13 55 07 0 0 378 4 963 26 5 2 0 5888 07 09 2010 14 00 07 9999999 0 0 963 26 5 2 A 5888 In the example above the averaging time is five minutes and instrument is cyclically measuring on...

Page 39: ...ounting thread and put the antenna in an upright position WARNING STRONG RF FIELD During operation of the 2240 PROcheck monitor always keep a minimum distance of 25cm 10 inch from the antenna to your...

Page 40: ...monitor the modem attempts to set up a permanent connection to the www ppm log com website After the stabilization phase of the sensor temperature a message is displayed informing the user about the...

Page 41: ...wall must be kept to permit proper cooling The instrument has been designed for operation in an ambient tempera ture range from 10 C 50 F up to 40 C 104 F maximum Conden sation of air humidity is to b...

Page 42: ...b measurable gas components in the filter element nor in the filter housing As an additional feature the filters must permit the filtration of particles size 5 micrometers In order to avoid pollution...

Page 43: ...hose lengths or diame ter then the necessary steps have to be coordinated with ppm Messtechnik GmbH before installation Take utmost care to prevent liquids from penetrating into the meas uring chambe...

Page 44: ...l CHA3 MRQ3 11 10 starts measuring cycle on channel CHA3 Pin 3 16 open Alarm is acknowledged AQUIT 23 10 Alarm is reset Pin 2 14 open b Signals from 2240 PROcheck to Plant Control Contact configuratio...

Page 45: ...to Plant Control Contact configuration Window see chapter 2 2 2 Description Code Signal Output Instrument ready for measurement PMSR Pin 8 20 closed Result on channel CHA1 is main alarm MOK1H Pin 6 19...

Page 46: ...ns 2 14 Alarm Pins 6 19 MOK1H 5 17 MOK2H 3 16 MOK3H Pins 8 18 MOK1V 4 17 MOK2V 3 15 MOK3V Pins 7 20 PMSR max contact load 0 3 A 48 V Warning The voltage of 12 V DC at pin 21 12V and pin 22 GND 12 is f...

Page 47: ...A3 Standard Interface Cable Example Fig A2 1 connector female series sub d 25 pins 2 connecting cable 16 wires LiYCY 0 34 mm 3 core end sleeve 4 shrinking hose sleeve a7...

Page 48: ...e 16 wires LiYCY 0 34 mm total length of I F cable l 5000 mm with 200 mm free cable endings soldering point protected by shrinking hose sleeve 1 output of machine control input to 2240 PROcheck 24 V D...

Page 49: ...umables Spare parts for 2240 PROcheck Order code Description G03328 Particle filter 2 with 2 fittings 4mm 6mm G01538 Activated carbon filter G03508 Switch Box for 3 channel instruments without ext con...

Page 50: ...leads to loss of warranty Every unit has to be equipped with a proper antenna with specific characteristics The antenna has to be installed with care in order to avoid any interference with other elec...

Page 51: ...This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation Registration codes Anatel 0745 08 2618 FCC I...

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