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Powtier Controls Limited

505MST Thermostat

Instruction Manual

Termate M4 stud terminals are used; these have a voltage clearance of 20mm and 25mm
creepage distance and is suitable for 415Vac switching.

Non-metallic fixings are used on the terminal to meet the voltage clearance requirement.

Sensor connection

The saloon sensor, external to the thermostat unit, has three wire connections, a screen (green)
and two sensor wires (red and blue). It is supplied with 250mm of screen cable, type BR Cat.
No. 6/146700.

The green wire is to be connected to the M4 stud terminal marked "SCREEN" inside the
thermostat unit; the two sensor wires (red and blue) can to be connected in any order to the
M4 terminal marked "0V" and "SALOON" (the PT100 sensor is a passive resistive device and
has no polarity).

The other sensor, which senses the ambient temperature, is factory fixed inside the thermostat
unit.

Sensor terminal

Terminals

Descriptions

SALOON

Saloon air sensor (to be connected)

0V

Supply 0Vdc terminal

SCREEN

Sensor screens

A 3-way Termate M4 stud terminals are used for the connections of the saloon sensor.

Diagnostic Test socket

Terminals

Descriptions

SALOON

Saloon air sensor

0V

Common returns from sensor and supply

20Vdc

Supply to TC1005 test equipment

A 5-way Litton rear-panel mounted receptacle is fitted to the thermostat unit.

Test and calibration

The 505MST/M thermostat units can be tested and calibrated on site with a dedicated Test
and Calibration unit, model TC1000.

The TC1000 unit consists of a LCD display, a 10-turns potentiometer and one switch.
Connection of the unit to the system is made via a 5-way connector. The TC1000 comes with
its own carrying case.

The TC1000 unit's LCD display two different temperatures: the saloon sensor temperature and
the saloon simulated test temperature.

505MSTIM

Page 8

29 June 1998

Issue 1.0

Summary of Contents for 505MSM

Page 1: ...ation 15 Copyright C 1998 Powtier Controls Limited This document contains proprietary information which is protected by copyright All rights reserved This document or parts thereof may not be reproduc...

Page 2: ...the saloon temperature and the second sensor monitors the ambient outside air temperature The Thermostat has five relay outputs These are primarily used for the switching of 1 Heater 1 2 Heater 2 3 He...

Page 3: ...n OFF 21 5 C After timer delay TD LLDS de en ergised C ON 23 5 C Cooling ON OFF 22 5 C Cooling OFF Table C Output switching SW3 1 SW4 0 Output State Temperature Description H3 OFF 20 5 C 16KW ON ON 19...

Page 4: ...ow With reference to Table S1 the green LED becomes illuminated when the ambient temperature reaches 12 C or 15 C or 18 C during the rising temperature The LED is off when the temperature falls below...

Page 5: ...ff the timer would be reset to zero and that the LLDS would remain energised The time delay is adjustable between 30 to 158 seconds using a 25 turn encapsulated potentiometer Clockwise adjustment incr...

Page 6: ...e saloon sensor is healthy it would indicate a correct temperature on the TC1000 LCD display If the saloon connection to the 505MST M unit is broken the TC1000 would show a 1bbb reading b blank displa...

Page 7: ...rmostat 110Vdc inputs are reverse polarity protected Output connection There are six M4 stud terminals for output connection A1 A2 A3 A4 A5 and A6 The A1 terminal is connected to the COMMON of the fiv...

Page 8: ...mbient temperature is factory fixed inside the thermostat unit Sensor terminal Terminals Descriptions SALOON Saloon air sensor to be connected 0V Supply 0Vdc terminal SCREEN Sensor screens A 3 way Ter...

Page 9: ...tion Iss Chk Auth Date A2 LAYOUT 135 0 ALL DIMENSIONS IN MM MATERIAL SHEET STEEL 16SWG FINISH GREY HAMMER POWDER COAT 12 0 WEIGHT 2 6 KG 20 0 250 0 220 0 26 0 25 0 M6 STUD 10 0 55 0 7 5 230 0 M6 Fixin...

Page 10: ...tical Controls Limited Rev Description Iss Chk Auth Date A3 0 110 SALOON SCREEN BR CAT NO 6 146 700 A6 A5 A4 A3 A2 A1 COOL LLDS 8KW 16KW 24KW HEATER 3 HEATER 2 HEATER 1 COM 505MST CONNECTION DIAGRAM 5...

Page 11: ...L3 RL2 U4 R1 C1 C5 R3 R2 C23 R27 R32 C24 R28 R23 R22 D14 D4 D3 D12 D2 VR1 LED1 LED2 LED3 LED4 LED5 RL5 RL4 RL1 T1 U3 C6 C7 C2 C8 0V AMB SW4 SW3 SW2 SW1 DIL SW RAILCARE Serial no ___________ __________...

Page 12: ...SOR 505MST SENSOR 16 JUNE 98 PT100 SENSOR 5 0 10 0 250 0 ALL DIMENSIONS IN MM 100 OHMS AT 0 C GRADE B ELEMENTS 0 3 C 80 0 7 5 25 0 40 0 7 5 25 0 PT100 RESISTANCE THERMOMETER TWO WIRE WITH SCREEN CABLE...

Page 13: ...s when the sensor is subject to an air stream of 2m s INDICATORS Heat 3 output Red LED illuminates when heat 3 is ON Heat 2 output Red LED illuminates when heat 2 is ON Heat 1 output Red LED illuminat...

Page 14: ...ounted bayonet connector Housing Sheet steel 16SWG grey hammer powder coat STANDARDS RSE STD 031 PART 1 ISSUE B General requirements for electronic equipment BRB RIA NO 13 1990 General specification f...

Page 15: ...order the unit by code or by description 505MST M multi stage thermostat for MK3 HST Supplier information Powtier Controls Limited Unit 4 Parkland Business Centre Chartwell Raod Lancing West Sussex B...

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