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Powrmatic CPx 120, User, Installation & Servicing Manual

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Powrmatic CPx 120 User, Installation & Servicing Manual Download Page 61

page no. 61 of 68

 CPx Range   Users, Installation & Servicing Instructions  Doc Ref M201 issue 2.9 Nov 2018. 

Riello Burner Settings - 28sec Oil - Kerosene - Net CV (Hi = 47.00MJ/kg)

Maximum Pump Suction = 0.4bar

Burner Pressure

High Fire

Low Fire

MODEL

Nozzle Type

Kit part number

bar

p.s.i.

bar

p.s.i.

CPx30

0.75 x 60S

CPX30HL/28

10.0

145

7.0

101.5

CPx45

1.25 x 60S

CPX45HL/28

10.0

145

7.0

101.5

CPx60

1.50 x 60S

CPX60HL/28

10.0

145

7.0

101.5

CPx90

2.50 x 60S

CPX90HL/28

10.0

145

7.0

101.5

CPx120

3.00 x 60S

CPX120HL/28

10.0

145

7.0

101.5

CPx150

3.75 x 60B

CPX150HL/28

10.0

145

7.0

101.5

CPx175

4.50 x 60B

CPX175HL/28

10.0

145

7.0

101.5

CPx200

2.5 + 2.0 x 60S

CPX200HL/28

10.0

145

10.0

101.5

CPx250

3.5 + 3.0 x 60S

CPX250HL/28

10.0

145

10.0

101.5

CPx300

tbc

CPX300HL/28

tbc

tbc

tbc

tbc

Riello Burner Settings - 35sec Oil - Diesel - Net CV (Hi = 42.69MJ/kg)

Maximum Pump Suction = 0.4bar

Burner Pressure

High Fire

Low Fire

MODEL

Nozzle Type

Kit part number

bar

p.s.i.

bar

p.s.i.

CPx30

0.75 x 60S

CPX30HL/35

13.44

195

8.96

130

CPx45

1.25 x 60S

CPX45HL/35

14.48

210

8.96

130

CPx60

1.50 x 60S

CPX60HL/35

14.13

205

8.96

130

CPx90

2.50 x 60S

CPX90HL/35

13.79

200

8.27

120

CPx120

3.00 x 60S

CPX120HL/35

12.07

175

8.96

130

CPx150

3.75 x 60B

CPX150HL/35

15.17

220

8.96

130

CPx175

4.50 x 60B

CPX175HL/35

15.17

220

8.27

120

CPx200

2.5 + 2.0 x 60S

CPX200HL/35

13.10

190

13.1

190

CPx250

3.5 + 3.0 x 60S

CPX250HL/35

11.70

170

13.1

190

CPx300

tbc

CPX300HL/35

tbc

tbc

tbc

tbc

Summary of Contents for CPx 120

Page 1: ...w w w p o w r m a t i c c o u k CPx User Installation Servicing Manual Issue 2 9 November 2018 Doc Ref M201 Issue 2 9 Nov 2018 ErP COMPLIANT S E P T E M B E R 2 0 1 8...

Page 2: ...heater must have been installed by a competent qualified installer and in accordance with the manufacturer s instructions building regulations and local regulations 2 The heater has been professional...

Page 3: ...ation 2 1 Fitting the unit 27 2 2 Fitting the flue 29 2 3 General Identification of Items 29 2 4 Electrical Cable Installation 30 2 5 Wiring Diagrams 33 2 6 Commissioning and Testing 36 2 7 Servicing...

Page 4: ...i e Summer The heater fan alone will run at the dictate of the external controls to provide air movement Winter The heater will operate normally If the heater has not been left operational proceed as...

Page 5: ...t annually and preferably at the end of the heating season IMPORTANT Free access must be maintained to and around the heater for servicing purposes and the air supply to the heater must not be restric...

Page 6: ...ow CPx EA Style Casing is extended to enclose the burner The heater is fully weatherproof and designed for external applications only Available in TD HD RT and SD variants Variant types are UF Upright...

Page 7: ...04 904 904 904 1104 1104 1260 1330 1330 Depth Excludes burner mm 732 732 927 927 927 1200 1200 1399 1399 1599 1599 1915 2165 2715 Installation Clearances UF Upright Freeblowing Front mm 1000 1000 1000...

Page 8: ...mm 1535 1535 1661 1661 1923 1923 2021 2021 2021 2021 G All mm 864 864 944 944 1122 1122 1122 1122 1122 1122 H Gas mm 276 276 252 280 280 280 300 300 300 508 Oil mm 196 202 202 228 228 228 228 247 247...

Page 9: ...All mm 125 125 150 150 150 175 175 175 200 200 E All mm 150 150 150 150 150 200 200 200 240 240 F All mm 1535 1535 1661 1661 1923 1923 2021 2021 2021 2021 G All mm 864 864 944 944 1122 1122 1122 1122...

Page 10: ...G All mm 864 864 944 944 1122 1122 1122 1122 1122 1122 L Duct Spigot mm 632 632 824 824 1100 1100 1299 1299 1499 1499 M mm 569 569 644 644 804 804 804 804 1004 1004 N All mm 125 125 125 125 150 150 1...

Page 11: ...B M F C E H Model 360 440 590 A All mm 1915 2165 2715 B All mm 1260 1330 1330 C All mm 2615 3065 3365 D All mm 250 300 300 E All mm 865 965 1265 F All mm 1550 1900 1900 G Gas mm 508 580 840 Oil mm 508...

Page 12: ...80 840 Oil mm 468 468 680 H All mm 830 865 865 L Duct Spigot mm 1815 2065 2615 M mm 1160 1230 1230 Head Plan 3b 4 4 Notes The Heat Exchanger and Fan Section can be split on the Section Split Line Flue...

Page 13: ...1900 G All mm 650 650 950 H All mm 2565 2815 3665 L Duct Spigot mm 1815 2065 2615 M mm 1160 1230 1230 P All mm 760 860 1160 Notes The Heat Exchanger and Fan Section can be split on the Section Split...

Page 14: ...50 650 950 H All mm 2565 2815 3665 L Duct Spigot mm 1815 2065 2615 M mm 1160 1230 1230 Notes The Heat Exchanger and Fan Section can be split on the Section Split Line Primary flue and cowl provided as...

Page 15: ...838 865 965 1265 F All mm 627 627 677 677 775 775 775 775 775 775 n a n a n a G All mm 585 585 640 640 738 738 738 738 738 738 765 865 1165 H All mm 527 527 577 577 675 675 675 675 675 675 n a n a n a...

Page 16: ...alues and Nett flue gas temperatures are given for guidance and measured values will depend on site conditions Air Pressure Switch settings are given for guidance and measured values will depend on si...

Page 17: ...tt flue gas temperatures are given for guidance and measured values will depend on site conditions Air Pressure Switch settings are given for guidance and measured values will depend on site condition...

Page 18: ...1 6 0 4 12 7 12 5 57 6 49 1 0 1 213 169 CPx150 5 2 9 0 8 12 7 12 2 65 3 49 9 0 1 182 139 CPx175 3 4 2 0 5 13 0 11 8 68 5 51 8 0 1 213 146 CPx200 6 4 0 0 4 12 4 12 1 91 2 65 8 0 1 157 79 CPx250 8 6 0...

Page 19: ...RL34 MZ TC 4 5x60B 3x60S tbc tbc tbc tbc tbc tbc Notes CO2 values and Nett flue gas temperatures are given for guidance and measured values will depend on site conditions Air Pressure Switch settings...

Page 20: ...d UF HF Weight CPx Weight CPX NCA Weight CPx EA Std Motor Uprated m s m h qty mm m Pa Pa dB A kg kg kg CPx30 0 97 3492 2 203 15 188 250 67 7 168 tbc tbc CPx45 0 86 3096 2 254 21 222 250 35 8 173 tbc t...

Page 21: ...Px300 7 5 3 1500 140002251 160x1 SPA 142001619 1610 38 142003655 3 381 x 381 x2 1402CFAN510 T 2DECK Drive Data Standard Motor Fan Pulley e Fan Pulley TaperLock f Belt s g Fuse Contactor Relay Soft Sta...

Page 22: ...CK CPx300 11 0 3 1500 140002610 140x2 SPA 142001013 2012 42 142201242 3 381 x 381 x2 1402CFAN510 T 2DECK Fan Pulley e Fan Pulley TaperLock f Belt s g Fuse Contactor Relay Soft Start Overload Size Pt n...

Page 23: ...the heater is located particularly where special risks are involved such as areas where petrol vehicles are housed where cellulose spraying is carried out in wood working departments etc IMPORTANT He...

Page 24: ...ode 1 3 7 Gas Fired Heaters 1 3 7 1 Related Documents All Oil Fired CPx heaters comply with the following European Directives Energy Related Product Directive 2009 125 EC Electromagnetic Compatibility...

Page 25: ...rectly from the room and connected to a flue that evacuates the products of combustion directly from the room additional provision for natural or mechanical ventilation is required These being Natural...

Page 26: ...iction in ductwork All ducting must be independently supported of the air heater All delivery and return air ducts including air filters jointing and any insulation or lining must be constructed entir...

Page 27: ...0 1650 B Rear mm 1000 C Above mm 1000 D Side Blank panel mm 150 E Side Louvred mm 1000 To the front The depth of the heater To the rear 1 0m To the side having louvred lower panels 1 0m To the side ha...

Page 28: ...ing must be observed NOTE CPx 250 CPx 300 heaters have louvred lower panels on both sides The minimum clearance of 0 15m is increased to 0 5m NOTE Smaller heaters are supplied with one blank side pane...

Page 29: ...s Use of a chimney system having joint seals will minimise any leakage from the flue system The heater tee is provided with a collection tray and the outlet from this should be run to a drainage point...

Page 30: ...control circuit 230V via a room thermostat time clock etc and if applicable the remote low level lockout reset Reference must be made to Section 1 2 to ascertain the electrical loading of the unit s...

Page 31: ...terminals both mains input and controller are located on the electrical chassis panel behind the bottom front panel of the heater which firstly has to be removed L N E L3 N E L2 L1 Mains input of eith...

Page 32: ...terminal strip They are as follows 2 4 Electrical Cable Installation terminal 7 230V Heat Demand terminal 8 230V Main Fan Only terminal 9 Lockout indication 230V Output terminal 10 Burner reset Neutr...

Page 33: ...10v 0 10v SEN 2 COM SEN 1 F Gr Yellow 0 5 Br 0 5 Blu 0 5 Red 0 5 Yel 0 5 2 Core Cable Br 0 75 Blu 0 75 Or 0 5 Or 0 5 Or 0 5 Or 0 5 RIELLO GULLIVER Link removed by Powrmatic POWRMATIC LTD Powrmatic Ltd...

Page 34: ...Yel 0 5 Yel 0 5 Vi 0 5 6 5 4 2 3 1 10 9 11 8 7 NO COM NC R S TRP N L Wh 0 5 Wh 0 5 Blk 0 5 Blu 0 5 Blk 0 5 Yel 0 5 J Br 0 5 Blu 0 5 11 12 L Br 0 5 5 Core Cable MC200 fuelsaver Cabinet Unit L E N Fan...

Page 35: ...Grey 1 5 Br 1 5 Blk 1 5 Grey 1 5 LIMIT FAN c E 5 Core Cable Gr Yellow 1 0 O N Plug socket on kit form heaters only Plug socket on split form heaters only D b4 s3 N L t2 t1 b4 s3 N L t2 t1 Wiring Legen...

Page 36: ...d e g by adjustment of duct outlet nozzles and balancing of the duct system Conversely if the duct system resistance is greater than the available air pressure of the heater supplied the system resist...

Page 37: ...ernor adjustment is within 50 to 75 of its range Clockwise negative anti clockwise positive 5 Check that the Low Fire burner gas pressure agrees with that stated on the heater data plate and in sectio...

Page 38: ...is provides information on how to adjust the burner system checks and fault finding detail IMPORTANT DO NOT use burner settings from the burner instruction booklet The burners are specifically adjuste...

Page 39: ...re by rotating the high fire adjustment screw clockwise positive anticlockwise negative Check that the Low Fire pump pressure agrees with that stated on the heater data plate and in section 1 2 If nec...

Page 40: ...6 6 Fan Limit Stat Ensure that the limit settings are as follows Thermostat settings Fan Off 86 F 30 C Fan On 122 F 50 C Limit CPx 30 90 150 175 212 F 100 C CPx 120 230 F 110 C CPx 200 300 248 F 120 C...

Page 41: ...mbly 2 7 3 Heat Exchanger Cleaning 1 Removing the upper rear panel of the heater exposes the heat exchanger rear clean out panel 2 Removing the fan limit thermostat s as described in section 2 6 6 4 d...

Page 42: ...stment of the second stage air damper position is carried out by setting the air damper indicator 3 Slightly loosen locknut clockwise and adjust by turning screw till the required setting is shown lev...

Page 43: ...ST STAGE ADJUSTMENT By adjusting the micrometric screw cam I regulates the position of the 1st stage air damper default value 25 SECOND STAGE ADJUSTMENT Cam II regulates the position of the 2nd stage...

Page 44: ...y loosen locknut clockwise and adjust by turning screw till the required setting is shown level with the locknut Once the setting is achieved tighten locknut anticlockwise may require re adjust when t...

Page 45: ...ect drive fan units 1 Remove the lower panels of the heater to gain access to the fan section 2 Disconnect the fan motor electrical leads from the terminal strip see section 2 5 or the accompanying wi...

Page 46: ...minals by pushing a small screwdriver into the clamp release holes adjacent to the clamps 4 Remove the 2 screws securing the thermostat to the heater panel and withdraw thermostat 5 Reassemble new uni...

Page 47: ...signal lamp is steady on The control box has a diagnostic function that can identify the likely causes of any malfunctions indicator RED LED In order to be able to use this function press and hold the...

Page 48: ...according to the instructions Air output is too high Set the air output according to the instructions Valve brake is too close with insufficient gas output Adjust it The burner doesn t change over th...

Page 49: ...dirty Clear it The photoresistance is defective Change it Flame moves away or fails Check pressure and output of the fuel Check air output Change nozzle Check the coil of solenoid valve 1st stage Burn...

Page 50: ...37150 141937150 Riello 35s Oil Burner c w Nozzle Lead BNR030CPxO MK3 ERP BNR045CPxO MK3 ERP BNR060CPxO MK3 ERP BNR090CPxO MK3 ERP BNR120CPxO MK3 ERP Nozzle 35 sec 28 sec 141521059 141522381 141522600...

Page 51: ...937150 141937082 141937150 142992790 142992790 Riello 35s Oil Burner c w Nozzle Lead BNR150CPxO MK3 ERP BNR175CPxO MK3 ERP BNR200CPxO MK3 ERP BNR250CPxO MK3 ERP BNR300CPxO HILO MK3 Nozzle 35 sec 28 se...

Page 52: ...223 17 x CPx0900223 23 x CPx1500223 n a MC200 Controller MC200CAB Control Panel Std On Off CPX3 90 CP MK3 CPX3 90 CP MK3 CPX3 90 CP MK3 CPX3 90 CP MK3 CPX12 175 CP MK3 20mm x 3mm Plain Tape Gasket 6m...

Page 53: ...ler MC200CAB Control Panel Std On Off CPX3 90 CP MK3 CPX3 90 CP MK3 CPX3 90 CP MK3 CPX3 90 CP MK3 CPX12 175 CP MK3 20mm x 3mm Plain Tape Gasket 6m x 170272210 7m x 170272210 10mm x 3mm Sponge Strip Ga...

Page 54: ...2991 142992990 Sensor Probe Gas 142992989 142992987 Photocell Oil 141979531 Electrode Oil 142924310 142924311 HT Lead Gas Oil 142992998 142992999 Probe Lead 142992986 Speed Gear Pump 141979551 Coil 1...

Page 55: ...Electrode Oil 142924311 142992793 HT Lead Gas Oil 142992998 142992999 142992998 142993000 142993001 142993002 Probe Lead 142992986 145604654 Speed Gear Pump 141979551 141979552 142992633 Coil 1 Coil 2...

Page 56: ...2000602 n a 142000602 n a 142001689 142001689 142001675 Motor T lock Standard LPH n a 142003350 n a 142003350 n a 142003360 142003360 142003360 Fan Pulley Standard LPH n a 142001689 n a 142001675 n a...

Page 57: ...0601 142000602 142000602 Motor T lock Standard LPH n a 142003360 n a 142003856 142003856 142161028 142003856 142003856 Fan Pulley Standard LPH n a 142002604 n a 142001825 142001825 142001825 142001689...

Page 58: ...001619 142001013 Motor T lock Standard LPH 142003856 142003655 142161028 142003655 142003655 142201242 Fan Pulley Standard LPH 142001619 142001619 142002604 142002604 142002494 142001823 Fan T lock St...

Page 59: ...base of the nozzle holder whilst un doing and removing the original nozzle 6 Fit replacement nozzle again by holding the base of the nozzle holder with a spanner whilst tightening nozzle 7 Refit all...

Page 60: ...essure agrees with that stated on the heater data plate and in section 1 2 If necessary adjust the pump pressure by rotating the burner adjustment screw clockwise positive anticlockwise negative If an...

Page 61: ...x200 2 5 2 0 x 60S CPX200HL 28 10 0 145 10 0 101 5 CPx250 3 5 3 0 x 60S CPX250HL 28 10 0 145 10 0 101 5 CPx300 tbc CPX300HL 28 tbc tbc tbc tbc Riello Burner Settings 35sec Oil Diesel Net CV Hi 42 69MJ...

Page 62: ...crew and remove the screws 5 pull out the head assembly support 6 turning it slightly to the right taking care not to change the setting position on the elbow bracket during dismantling 4 Remove the N...

Page 63: ...3 5 CPx150 CPX150HL LPG 10 6 4 4 CPx175 CPX175HL LPG tbc tbc CPx200 CPX200HL LPG 6 9 3 9 CPx250 CPX250HL LPG 10 0 4 7 CPx300 CPX300HL LPG tbc tbc Propane LPG to Natural Gas Conversion Data Nominal Inl...

Page 64: ...cont 150 175 200 250 300 Rated Heat Capacity kW 150 0 175 0 200 0 250 0 tbc Low Heat Input Nett CV kW 94 8 122 0 152 8 183 3 tbc Minimum Heat Capacity kW 91 1 116 5 145 5 175 9 tbc Useful Efficiency1...

Page 65: ...nce factors for individual components are as follows Segmented 90 bend 0 5 45 Elbow 0 4 Cowl 1 0 Qm Mean Density of the column of exhaust gas in kg m3 97000 300 Tm Where the mean temperature of the co...

Page 66: ...page no 66 of 68 CPx Range Users Installation Servicing Instructions Doc Ref M201 issue 2 9 Nov 2018 Notes...

Page 67: ...page no 67 of 68 CPx Range Users Installation Servicing Instructions Doc Ref M201 issue 2 9 Nov 2018 Notes...

Page 68: ...t Dublin 24 tel 353 0 1452 1533 fax 353 0 1452 1764 e mail info powrmatic ie web www powrmatic ie Getting In Touch Powrmatic pursues a policy of continues improvement in both design and performance of...

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