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Internal Bypass Switch Installation

Powerware

FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide

Rev A

www.powerware.com

60 Hz 208 or 480 Source/240 Vac Input - 120/240 Vac Output (with Transformer)

Figure 19. FE 4.3–18 kVA UPS with Internal Bypass Switch

Table 25. Minimum Recommended Circuit Breakers for 240 Vac

Charger

4.3 kVA

5.3 kVA

7 kVA

10 kVA

12.5 kVA

18 kVA

Standard

100

10A

100

20A

110

Summary of Contents for Ferrups FE

Page 1: ...Powerware FERRUPS FE QFE UPS Installation Guide 500 VA 18 kVA 50 and 60 Hz...

Page 2: ......

Page 3: ...Powerware FERRUPS FE QFE UPS Installation Guide 500 VA 18 kVA 50 and 60 Hz www powerware com...

Page 4: ...rs in Germany We hereby certify that the uninterruptible power system QFE 500 VA 700 VA 850 VA 1 15 kVA 1 4 kVA 1 8 kVA 2 1 kVA 3 1 kVA 4 3 kVA 5 3 kVA 7 kVA 10 kVA 12 5 kVA and 18 kVA complies with t...

Page 5: ...torage and Operating Environment 21 4 Electrical Installation 23 Bypass Switches 24 5 External Bypass Switch Installation 29 Installation Wiring Diagrams for External Bypass Switches 34 6 Internal Byp...

Page 6: ...Table of Contents ii Powerware FERRUPS FE QFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com...

Page 7: ...Safety Warnings Complete Chapter 3 Setup for setting up the location of the UPS If you purchased an external battery cabinet an electrician must wire the battery to the UPS as described in Chapter 7...

Page 8: ...ww powerware com If you purchased an external battery cabinet see Chapter 7 Battery Cabinet Installation for wiring connections Complete the phase check as described in Chapter 8 Phase Check Continue...

Page 9: ...are NO USER SERVICEABLE PARTS inside the UPS WARNING This UPS contains its own energy source batteries The output receptacles may carry live voltage even when the UPS is not connected to an AC supply...

Page 10: ...JSP NDING Alle reparationer og vedligeholdelse b r kun udf res af en AUTORISERET SERVICETEKNIKER Ingen af UPS ens indvendige dele kan repareres af brugeren ADVARSEL Denne UPS indeholder egen energifor...

Page 11: ...vinden zich GEEN ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden GEREPAREERD WAARSCHUWING Deze UPS bevat zijn eigen energiebron batterijen De uitgangsaansluitingen kunnen onder spanning staan...

Page 12: ...orjaukset ja huollot on j tett v VAIN VALTUUTETUN HUOLTOHENKIL N TOIMEKSI UPS ei sis ll MIT N K YTT J N HUOLLETTAVIA OSIA VAROITUS T m UPS sis lt oman energial hteen akuston Ulostuloliittimiss voi oll...

Page 13: ...e trouve dans l onduleur AVERTISSEMENT Cet onduleur renferme sa propre source d nergie batteries Les prises de sortie peuvent tre sous tension m me lorsque l onduleur n est pas branch sur le secteur N...

Page 14: ...om Benutzer zu wartenden Komponente ACHTUNG Diese USV ist mit einer eigenen Energiequelle Batterie ausgestattet An den Ausgangssteckdosen kann auch dann Spannung anliegen wenn die USV nicht an einer W...

Page 15: ...des hohen Kurzschlu stroms Elektroschocks oder Verbrennungen verursachen Die entsprechenden Vorsichtsma nahmen sind unbedingt zu beachten Die Batterien m ssen ordnungsgem entsorgt werden Hierbei sind...

Page 16: ...AMENTE DA PERSONALE TECNICO AUTORIZZATO All interno del gruppo statico di continuit NON vi sono PARTI RIPARABILI DALL UTENTE AVVERTENZA Questo gruppo statico di continuit contiene una fonte di energia...

Page 17: ...Le batterie devono essere smaltite in modo corretto Per i requisiti di smaltimento fare riferimento alle disposizioni locali Non gettare mai le batterie nel fuoco poich potrebbero esplodere se espost...

Page 18: ...s os reparos e assist ncia t cnica devem ser executados SOMENTE POR PESSOAL DA ASSIST NCIA T CNICA AUTORIZADO N o h nenhuma PE A QUE POSSA SER REPARADA PELO USU RIO dentro da UPS ADVERT NCIA Esta UPS...

Page 19: ...risco de choque el trico ou queimaduras provenientes de alta corrente de curto circuito Observe as instru es adequadas Siga as instru es apropriadas ao desfazer se das baterias Consulte os c digos do...

Page 20: ...icio t cnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO T CNICO AUTORIZADO No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE ADVERTENCIA Este SIE contiene su propia fuente...

Page 21: ...cortocircuito Preste atenci n a las instrucciones correspondientes Es necesario desechar las bater as de un modo adecuado Consulte las normas locales para conocer los requisitos pertinentes Nunca dese...

Page 22: ...ga 40 C Anv nd inte utrustningen n ra vatten eller vid h g luftfuktighet max 95 F r att verensst mma med internationell standard och installationsf reskrifter f r inte den totala utrustning som anslut...

Page 23: ...es Location requirements Moving the UPS and batteries Storage and operating environment Dimensions Table 1 FERRUPS FE QFE 500 VA 3 1 kVA Dimensions Dimensions See Figure 1 UPS Model Height A Width B D...

Page 24: ...2 0 cm Table 3 Battery Cabinet Dimensions Dimensions See Figure 2 Model Height Width Depth ASY 0468 12 252 31 5 cm 15 752 40 0 cm 28 52 72 5 cm ASY 0386 372 94 0 cm 192 48 5 cm 322 81 5 cm ASY 0387 49...

Page 25: ...clearances to allow for servicing and adequate ventilation Table 5 Clearances for the UPS and Battery Cabinets Dimensions see Figure 4 Sides G Front H Top I Back J 362 91 5 cm 362 91 5 cm 122 30 5 cm...

Page 26: ...system The UPS should be well ventilated and away from direct sunlight or other heat source The environment can affect the reliability and performance of both the UPS and the batteries Verify the sto...

Page 27: ...F Ventilation The air around the UPS must be clean and free of dust corrosive chemicals and other contaminants The air must be free to circulate around the UPS and battery cabinet s NOTE Do not place...

Page 28: ...Setup 22 Powerware FERRUPS FE QFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com...

Page 29: ...your UPS complete the following information 1 From the ID label on the UPS rear panel Model number Input voltage Output voltage 2 From the bypass switch label Model number Internal or External Make B...

Page 30: ...tput to the load NOTE In all three positions AC input power is still connected to the input terminals inside the UPS once the UPS is installed Use the AC disconnect switch located on the right side of...

Page 31: ...BPE 02 40A 300 Vac 50A 300 Vac 19 75 lb 9 kg BPE 04 80A 300 Vac 80A 300 Vac 30 lb 13 6 kg BPE 05 104A 300 Vac 120A 300 Vac 32 75 lb 14 9 kg Table 8 Internal Bypass Switch Specifications Model Number...

Page 32: ...A Installation Guide Rev A www powerware com Connect to DC External Batteries Building Service Panel Load Distribution Panel External Bypass Switch On AC Disconnect Line Off Bypass Switch UPS Off UPS...

Page 33: ...bypass switches are available only for FE QFE 4 3 18 kVA models Continue to Chapter 6 Internal Bypass Switch Installation on page 45 for electrical connections Off Building Service Panel Load Distrib...

Page 34: ...Electrical Installation 28 Powerware FERRUPS FE QFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com...

Page 35: ...tch Wiring Diagrams Model Frequency UPS Input Voltage UPS Output Voltage Bypass Switch Type Wiring Diagram FE 500 VA 3 1 kVA 60H 120 120 MBB or BBM Figure 8 on page 36 60Hz 208 or 240 120 208 or 120 2...

Page 36: ...40 208 or 240 120 208 or 120 240 MBB or BBM For 208V use BBM only Figure 13 on page 41 208 or 480 source 240 input 120 240 MBB or BBM Figure 14 on page 42 220 220 BBM Figure 15 on page 43 QFE 4 3 18...

Page 37: ...cuit breaker sizes for each model and voltage application are listed on the wiring diagrams Conductor sizes shall be no smaller than the 75 C wire size based on the ampacities given in Table 310 16 of...

Page 38: ...panel forward until it is completely off the UPS FE or QFE 4 3 18 kVA Remove the screws on the UPS side panels using a Phillips screwdriver Loosen but do not remove the three Phillips screws on the ba...

Page 39: ...r wire and the appropriate wire size for the current See Figure 7 for sample terminal strip labels BPE 01 BPE 02 BPE 04 and BPE 05 Figure 7 External Bypass Switch Terminal Strip Labels 9 Using the ins...

Page 40: ...m Powerware requires the grounding electrode conductor to be the same size ampacity as the largest UPS input circuit conductor Refer to NEC Section 110 3 b Conduit is not considered an acceptable grou...

Page 41: ...ircuits must be installed in dedicated conduit and not shared with other electrical circuits NOTE 10 The load fuse or circuit breaker should be sized to match the load current requirements NOTE 11 For...

Page 42: ...0 Vac Charger 500 VA 700 VA and 850 VA 1 15 kVA 1 4 kVA 1 8 kVA 2 1 kVA 3 1 kVA Standard 15 15 15 20 25 35 15A 20 20 40 45 50 Table 12 Input Current for 50 Hz 120 Vac Size Overcurrent Protection Accor...

Page 43: ...20 208 Vac or 120 240 Vac Output For 208 Vac use only a BBM switch Figure 9 FE 500 VA 3 1 kVA UPS with External Bypass Switch Table 14 Minimum Recommended Circuit Breakers for 208 Vac or 240 Vac 208 V...

Page 44: ...Rev A www powerware com 60 Hz 208 or 480 Source 240 Vac Input 120 240 Vac Output with Transformer Figure 10 FE 500 VA 3 1 kVA UPS with External Bypass Switch Table 15 Minimum Recommended Circuit Brea...

Page 45: ...Input Current Size Overcurrent Protection According To Local Code Voltage Charger 500 VA 700 VA 850 VA 1 15 kVA 1 4 kVA 1 8 kVA 2 1 kVA 3 1 kVA 220 Vac Standard 2 6A 3 9A 4 4A 4 9A 5 7A 7 9A 8 2A 13A...

Page 46: ...A 18 kVA Installation Guide Rev A www powerware com 60 Hz 120 Vac Input 120 Vac Output Figure 12 FE 4 3 7 kVA UPS with External Bypass Switch Table 17 Minimum Recommended Circuit Breakers for 120 Vac...

Page 47: ...Vac use only a BBM switch Figure 13 FE 4 3 18 kVA UPS with External Bypass Switch Table 18 Minimum Recommended Circuit Breakers for 208 Vac or 240 Vac 208 Vac 240 Vac Charger 4 3 kVA 5 3 kVA 7 kVA 10...

Page 48: ...com 60 Hz 208 or 480 Source 240 Vac Input 120 240 Vac Output with Transformer Figure 14 FE 4 3 18 kVA UPS with External Bypass Switch Table 19 Minimum Recommended Circuit Breakers for 240 Vac Charger...

Page 49: ...vercurrent Protection According To Local Code Voltage Charger 4 3 kVA 5 3 kVA 7 kVA 10 kVA 12 5 kVA 18 kVA 60 Hz 220 V Standard 17A 21A 27A 41A 53A 81A 220 Vac 10A 18A 23A 28A 49A 60A 85A 20A 20A 25A...

Page 50: ...External Bypass Switch Installation 44 Powerware FERRUPS FE QFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com...

Page 51: ...1 Table 21 Internal Bypass Switch Wiring Diagrams Model Frequency UPS Input Voltage UPS Output Voltage Bypass Switch Type Wiring Diagram FE 4 3 18 kVA 60 Hz 120 4 3 7 kVA only 120 MBB or BBM Figure 17...

Page 52: ...ended circuit breaker sizes for each model and voltage application are listed on the wiring diagrams Conductor sizes shall be no smaller than the 75 C wire size based on the ampacities given in Table...

Page 53: ...all connections securely Use copper wire and the appropriate wire size for the current See Figure 16 for a sample terminal strip label Figure 16 Internal Bypass Switch BPI Terminal Strip Label 6 Using...

Page 54: ...hrough metallic conduit This conductor may require protection from physical damage according to local requirements NOTE 4 All circuit conductors including the neutral and equipment grounding conductor...

Page 55: ...TE 11 For 208 Vac use a step up transformer For 480 Vac use a step down transformer Use an isolation transformer with a 120 240 grounded center tapped neutral output Do not use a buck boost transforme...

Page 56: ...Vac use only a BBM switch Figure 18 FE 4 3 18 kVA UPS with Internal Bypass Switch Table 24 Minimum Recommended Circuit Breakers for 208 Vac or 240 Vac 208 Vac 240 Vac Charger 4 3 kVA 5 3 kVA 7 kVA 10...

Page 57: ...com 60 Hz 208 or 480 Source 240 Vac Input 120 240 Vac Output with Transformer Figure 19 FE 4 3 18 kVA UPS with Internal Bypass Switch Table 25 Minimum Recommended Circuit Breakers for 240 Vac Charger...

Page 58: ...ercurrent Protection According To Local Code Voltage Charger 4 3 kVA 5 3 kVA 7 kVA 10 kVA 12 5 kVA 18 kVA 60 Hz 220 V Standard 17A 21A 27A 41A 53A 81A 220 Vac 10A 18A 23A 28A 49A 60A 85A 20A 20A 25A 3...

Page 59: ...rements for batteries in the standard for emergency lighting and power equipment UL 924 Cabinets are designed to be used with and batteries must be replaced with Powerware battery number BAT XXXX or e...

Page 60: ...UPS chassis ground or earth If you use conduit this ground conductor must be routed in the same conduit as the battery conductors Where conductors may be exposed to physical damage protect the conduct...

Page 61: ...must be some distance from the UPS you may need to install larger battery cables between the battery cabinets and the UPS Using long cable runs and larger diameter cables may require modifications in...

Page 62: ...High temperatures will reduce battery life Typically at about 95 F 35 C battery life will be half of what it would be at a normal temperature of 77 F 25 C At about 113 F 45 C battery life will be one...

Page 63: ...re for connecting ground depends on your model FE QFE 500 VA 3 1 kVA At the UPS connect the ground wire to the ground lug the green screw on the back of the UPS This UPS ground or earth screw is marke...

Page 64: ...ssible there will be plenty of air flow for cooling CAUTION Never install the batteries in an air tight enclosure 6 All FE and QFE models with external batteries use a fuse in the external battery cab...

Page 65: ...ve made the connection apply a coating of the nonconductive grease to the hardware at the battery terminals When you make battery terminal connections use the torque wrench to tighten the battery term...

Page 66: ...gative terminals of the strings The measured voltage should be less than three volts If it is more than three volts correct any wiring errors before you go on 10 Use the cables provided to connect the...

Page 67: ...th your disconnect switch Now connect the battery cables to the UPS by plugging the removable DC connector into the matching connector on the back of the UPS If the battery cabinet has a DC switch tur...

Page 68: ...voltage at the UPS end of the cable Make sure the polarity agrees with the markings on the UPS battery terminals Table 29 Nominal Battery Voltage Models Nominal Battery Voltage QFE 500 VA 700 VA 850...

Page 69: ...tteries as originally installed in the UPS To replace the batteries 1 Use the same number and type of battery To ensure continued superior performance of your UPS and to maintain proper charger operat...

Page 70: ...the Used Battery Contact your local recycling or hazardous waste center for information on proper disposal of the used battery WARNING Do not dispose of the battery or batteries in a fire Batteries ma...

Page 71: ...put power to the UPS and the bypass switch 4 Turn on the AC disconnect switch The AC LINE indicator on the UPS illuminates NOTE The AC LINE indicator does not illuminate for FE models with serial numb...

Page 72: ...ges on the terminal strip inside the bypass switch cabinet refer to the label on the back of the switch s lower front cover panel for the terminal numbers Record your measurements in the following cha...

Page 73: ...9 If the bypass switch is a Break Before Make type skip this step and proceed to Step 10 If the bypass switch is a Make Before Break type verify that the AC voltages from the UPS and the AC line inpu...

Page 74: ...h BPE 02 BPE 04 or BPE 05 6 to 10 Vac 8 to 12 Vac 60 Hz 208 or 240V only 60 Hz 120V or 50 Hz 220 230 240V 11 Turn the bypass switch to the LINE position Measure the voltage to the protected equipment...

Page 75: ...FERRUPS key and remove the front cover panel Locate the DC switch behind the front cover panel Turn the DC switch to the OFF position 10 18 kVA If you have an external battery cabinet s with a DC swit...

Page 76: ...Phase Check 70 Powerware FERRUPS FE QFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com...

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