PowerTec BD6900 Owner'S Manual Download Page 11

SYMPTOM

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

Motor will not start

1. Low voltage
2. Open circuit in motor or loose
connections
3. Defective switch
4. Defective capacitor

1. Check power line for proper voltage
2. Inspect all lead connections on motor for loose 
or open connection
3. Replace switch
4. Replace capacitor

Motor will not start;
fuses blown or circuit
breakers are tripped

1. Short circuit in line cord or plug

2. Short circuit in motor or loose
connections
3. Incorrect fuses or circuit breakers 
in power line

1. Inspect line cord or plug for damaged insulation 
and shorted wires
2. Inspect all lead connections on motor for loose 
or shorted terminals or worn insulation on wires
3. Install correct fuses or circuit breakers

Motor fails to develop 
full power (power 
output of motor de-
creases rapidly with 
decrease in voltage 
at motor terminals)

1. Power line overloaded with lights,
appliances and other motors
2. Undersize wires or circuits too long
3. General overloading of power
company’s facilities

1. Reduce the load on the power line

2. Increase wire sizes, or reduce length of wiring
3. Request a voltage check from the power com-
pany

Motor overheats

Motor overloaded

Reduce load on motor

Motor stalls (result-
ing in blown fuses or 
tripped circuit break-
ers)

1. Short circuit in motor or loose
connections
2. Low voltage
3. Incorrect fuses or circuit breakers 
in power line
4. Motor overload

1. Inspect connections in motor for loose or 
shorted terminals or worn insulation on lead wires
2. Correct the low line voltage conditions
3. Install correct fuses or circuit breakers

4. Reduce load on motor

Machine slows down
while operating

Applying too much pressure to work-
piece

Ease up on pressure

Abrasive belt runs off 
top wheel

Not tracking properly

See operation “Adjusting Belt Tracking”

Dust collection not
working

1. Dust collection bag full
2. Belt loose or broken
3. Impeller loose or broken

1. Empty dust collection bag
2. Replace belt
3. Replace impeller

TROUBLESHOOTING

9

9

TROUBLESHOOTING

Summary of Contents for BD6900

Page 1: ... 393 7121 You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference Visit us on the web at www southerntechllc com 6 x 9 Woodworking Belt Disc Sander ...

Page 2: ...packaging Tool Needed Mount Sander Attach Abrasive Disc Attach Table Attach Dust Collection Bag Power Source Grounding Instructions Extension Cords Motor Electrical Connections OPERATION5 5 Basic Sander Operations Adjusting Belt Tracking Adjusting Belt Assembly Position Adjusting Table Angle Horizontal Belt Sanding with Work Stop Abrasive Belt Sanding Abrasive Disc Sanding Using Mitre Gauge Replac...

Page 3: ...ong plug should be plugged directly into properly grounded three prong receptacle Extension cords should have a grounding prong and the three wires of the extension cord should be of the correct gauge Keep visitors at a safe distance from work area Keep children out of the work area Ensure your work shop is child proof Use padlocks master switches or remove switch keys to prevent any unintentional...

Page 4: ...ly if parts are missing Call the Customer service line to obtain replacement parts WARNING Do not operate sander until completely assembled Do not operate this tool until you have completely read and understood this manual ASSEMBLY 2 B A C D E F G H Figure 1 CAUTION Think safety Safety is a combination of operator common sense and alertness at all times when tool is being used WARNING Do not attem...

Page 5: ...e included table is used with both the disc and belt To use the table with the disc Fig 3 1 Insert support rod 1 into base 2 Secure with bolt 3 on flat surface of rod 2 Position table assembly 4 on rod Make sure gap between table and disc is 1 16 1 5 mm or less Secure with bolt 5 3 Using a combination square 6 set the table perpen dicular to the disc and secure in position with knob 7 If necessary...

Page 6: ...lified electrician Inspect tool cords periodically and if damaged have repaired by an authorized service facility Green or green and yellow conductor in cord is the grounding wire If repair or replacement of the electric Properly Grounded Outlet 3 Prong Plug Grounding Prong 4 ASSEMBLY Figure 6 cord or plug is necessary do not connect the green or green and yellow wire to a live terminal EXTENSION ...

Page 7: ...e switch ON and OFF to check the tracking Belt 1 should ride centered on idler and drive drums Adjust tracking nut 3 as needed to center belt on drums 3 If belt moves to the left turn tracking nut to the right If belt moves to the right turn tracking nut to the left 4 Quickly turn switch ON and OFF again If belt moves to one side continue adjusting tracking nut as needed to center belt on drums 1 ...

Page 8: ...OPERATION Figure 11 Figure 12 Figure 13 ABRASIVE DISC SANDING 1 Abrasive disc sanding is well suited for finishing small flat surfaces and convex edges 2 Move workpiece across down side left of abrasive disc Hold workpiece firmly with both hands keep fingers away from abrasive disc 3 Abrasive disc moves faster and removes more material at outer edge 4 For accuracy use mitre gauge USING MITRE GAUGE...

Page 9: ... screws 2 3 Remove old abrasive disc by peeling it from the aluminum disc Removng aluminum disc is not necessary 4 Clean aluminum disc 3 if necessary Use mineral spirits to remove old adhesive residue Select the de sired abrasive disc and apply to aluminum disc 5 Replace disc cover 1 2 4 3 3 1 2 7 Figure 14 Figure 15 ...

Page 10: ...ntly vacuumed free of dust Use soap and water to clean painted parts rubber parts and plastic guards MAINTENANCE 8 LUBRICATION The shielded ball bearings in this have been are permanently lubricated at the factory They require no further lubrication When operation seems stiff a light coat of paste wax applied to the table will make it easier to feed the work while finishing Do not apply wax to the...

Page 11: ...nd other motors 2 Undersize wires or circuits too long 3 General overloading of power company s facilities 1 Reduce the load on the power line 2 Increase wire sizes or reduce length of wiring 3 Request a voltage check from the power com pany Motor overheats Motor overloaded Reduce load on motor Motor stalls result ing in blown fuses or tripped circuit break ers 1 Short circuit in motor or loose co...

Page 12: ...6 X 9 BELT DISC SANDER PARTS ILLUSTRATION 10 PARTS LIST 10 ...

Page 13: ...6900058 Pan Head Screw 6x8 4 60 BD6900060 Dust Chute 1 61 BD6900061 Socket Head Screw M8x10 2 62 BD6900062 Driver Pulley 1 63 BD6900063 Sponge 1 64 BD6900064 Disc Guard 1 65 BD6900065 Disc Guard Pulg 1 66 BD6900066 Socket Head Screw M5x35 2 67 BD6900067 Fan 1 68 BD6900068 Flate Washer 4 69 BD6900069 Socket Head Screw M5x10 4 70 BD6900070 Flat Washer 2 71 BD6900071 Socket Head Screw 5 5 72 BD690007...

Page 14: ...D6900128 Motor Pulley 1 129 BD4800134 Knob 1 130 BD4800135 Cross Recessed Pan Head Screw 1 131 BD4800136 Flat Washer 1 132 BD4800140 Flat Washer 6 1 133 BD4800137 Pointer 1 134 BD4800138 Miter Gauge 1 135 BD4800139 Slide Bar 1 136 BD6900136 V Belt 1 137 BD6900137 Wrench 4 1 138 BD6900138 Wrench 6 1 139 BD6900139 Abrasive Belt 1 Key No Part No Description Specification Qty Key No Part No Descriptio...

Page 15: ...he proof of purchase documentation which includes a date of purchase POWERTEC will either repair or replace any defective part at our option at no charge to you The repaired or replacement unit will be covered by the same limited warranty for the balance of one year warranty period WHAT IS NOT COVERED This warranty applies to the original purchaser at retailer and may not be transferred This warra...

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