8. After the screws are all tight, make sure the bars will slide
freely in the saw table tracks. Adjust the screws until the
bars slide freely.
INSTALL THE BACK FENCE
In the example used, the back fence is cut to 24" long, 2-5/8" tall
and 1-1/2" wide.
IMPORTANT: THE FRONT AND BACK FENCE MUST BE
2-5/8" TALL IN ORDER FOR THESE INSTRUCTIONS TO
WORK PROPERLY.
Measure 3/4" down from the top of the
fence and draw a line.
NEVER
raise the blade above this mark.
When the blade is fully raised it should be about 1-7/8" from the
top of the sled base.
1. Place the base (sled) with the extended HDPE bars onto the
back fence, make sure it is flush.
2. Clamp the back fence to the back of the base (sled). Make
sure the back fence is flush with the back of the sled.
Pre-drill counter sink holes across the back edge of the
base into the back fence. MAKE SURE THE HOLES DO
NOT ALIGN WITH THE BLADE CUT (CENTER MARK
ON BASE).
3. Secure the back fence to the base with the appropriate
length flat head wood screws (not supplied).
Figure 8
4. Unlock the saw fence and move it out of the way.
5. With the back fence facing the saw blade, place the base
onto the saw with the HDPE guide bars in the tracks.
6. Raise the saw blade to the 3/4" mark made earlier. DO NOT
CUT ABOVE THIS MARK. Turn on the table saw and push
the base (sled) through the saw blade, cutting through the
back fence and base, STOP SHORT before cutting all the
way through the base.
Figure 9
DO NOT CUT
ABOVE THIS MARK
INSTALL THE FRONT FENCE
In the example used, the front fence is cut to 24" long, 2-5/8" tall
and 3/4" wide.
The front fence needs to be square to the saw blade.
1. Clamp one end of the front fence to the base.
2. Use a square to adjust the front fence to be square to the
kerf line (cut earlier) in the base. When square, clamp the
other end of the front fence to the base.
3. Pre-drill counter sink holes from the underside of the
base into the front fence. MAKE SURE THE HOLES DO
NOT ALIGN WITH THE BLADE CUT (CENTER MARK
ON BASE).
4. Secure the front fence to the base with the appropriate
length flat head wood screws.
Figure 10
INSTALL THE T-TRACK
The T-Track allows the blade guard and flip stop to
be assembled to the front fence.
1. Place the T-Track onto the top of the front fence and clamp
it in place.
2. There are countersunk holes on the top of the T-Track,
drive the #6 flat head wood screws (suppled) through the
countersunk holes and into the fence.
Figure 11
T-Track
#6 flat
head wood
screws
Front
Fence