Model No. 71703
INSTRUCTION SHEET
Table Saw Sled Kit
QUESTION...
1•847•780•6120
WARNING
To reduce the risk of injury, turn table saw off and disconnect it
from power source before installing and removing accessories.
An accidental start-up can cause injury.
WARNING
Some dust created by operation of power tool contains
chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm. To reduce your exposure
to these chemicals, work in a well ventilated area and work
with approved safety equipment. Always wear OSHA/NIOSH
approved, properly fitting face mask or respirator when using
such tools.
WARNING
For your own safety, read and follow all safety procedures listed
in the table saw instruction manual.
WARNING
Do not use the table saw sled kit until it is completely assembled
and you have read and understood this entire operating manual
and the operating manual of the table saw being used with this
table saw sled kit.
NOTE:
These instructions are only a general guide for building
your own table saw sled. The dimensions and materials used
in these instructions reflect the design we chose. They can be
changed or altered to meet your design or requirements.
PACKAGING CONTENTS
ITEM DESCRIPTION
QTY
A
Universal T-Track (24" long)
1
B
HDPE (High Density Polyethylene) bars, 19"
long x 3/4" x 3/8"
2
C
3" Flip stop
1
D
Flat Head Wood Screws, #6 x 1/2"
6
E
Blade guard
1
F
1/4"-20 x 1/2" hex bolts
2
G
1/4"-20 acorn hex nuts
2
Instruction Sheet (not shown)
1
B
A
C
D
E
G
F
Figure 1
Additional materials will be needed to build the table saw sled.
The things listed under
Tools Needed
and
Other Materials
Needed
are NOT included in the kit. Gather all tools and
materials before starting.
NOTE:
Because your sled may vary in size and appearance
depending on your needs, an exact cut list can not be provided.
The example in these instructions will be for 18" x 24" base.
TOOLS NEEDED
• Drill
• Square
• Clamps
• Countersink
bit, forstner bit
(depends on the
screws used)
• Router table
OTHER MATERIALS NEEDED
• CA Glue (Cyanoacrylate Adhesives)
• #8 x 3/4" flat head wood screws (quantity depends on
your design)
• Flat head wood screws (size and quantity depends on
your design)
• 1/2" Baltic Birch for the base (our example will cut the base
to 18" x 24", purchase the size needed for your needs).
NOTE:
Other stock may be used, using the 1/2" Baltic Birch
will make the sled lighter and easier to handle.
• Stock for Front and Back Fence, needs to be 24" long and
2-5/8" tall. This will allow the flip stop to work, without a gap
between the end of the fence, the sled and the blade when it
is fully raised. (In our example we used the stock size shown
in Figure 2.)
NOTE:
The use of
3/4" wide stock will make
mounting the T-Track to the front fence easier.
Mark
3/4"
24"
18"
Back Fence
24" x 2-5/8" x 1-1/2"
Front Fence
24" x 2-5/8" x 3/4"
Figure 2