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4

ASSEMBLY

ASSEMBLY

Refer to Figure 2–9

1.  Apply the self-adhesive wear resistant strips to the 

underside of the sled. See Figure 2.

Wear Resistant Strip

Underside 

of Sled

Wear Resistant Strip

Figure 2

2.  Assemble the eight slotted nylon adjustment screws into the 

24" miter bar. Do not tighten, adjustment will be made later.

3.  Place the miter into slot on the underside of the sled and 

attach using three 1/4"-20 x 3/4" flat head Phillips screws. 

See Figure 3.

Underside 

of Sled

Figure 3

Miter Bar

Miter Slot

1/4"-20 x 3/4" Flat Head Phillips Screws

Slotted Nylon Adjustment Screws (8)

4.  Attach the adjustable stop to the table using two 1/4"-20 x 

3/4" flat head Phillips screws. Make sure the set screw is 

positioned to the outer edge of the sled and the side marked 

with a ”O” is facing up. See Figure 4.

0

Set Screw

Figure 4

Adjustable Stop

Edge of Sled

1/4"-20 x 3/4" Flat Head Phillips Screws

1/4"-20 x 3/4" Flat 

Head Phillips Screws

5.  Slide three 5/16"-18 x 1" T-Bolts into the slot of the MDF 

fence face and insert through the extruded fence. Secure 

with 5/16" round knobs. See Figures 5 and 6.

MDF Fence Face

Figure 5

5/16"-18 x 1" T-Bolts

Fence Face

Figure 6

5/16"-18 x 1" T-Bolts

Extruded 

Fence

MDF Fence Face

5/16" Round Knobs

Summary of Contents for 71403

Page 1: ...cut Sled You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place for future reference Visit us on the web at powertecproducts com QUESTION 1 847 780 6120 20 0717 ...

Page 2: ...SAFETY RULES 1 ASSEMBLY 3 MAINTENANCE 8 General Maintenance WARRANTY 9 SECTION PAGE Assembly Set Up Base 23 13 16 x 23 13 16 x 488 MDF fence face 24 3 8 x 2 9 16 x 488 Fence 24 x 3 3 8 x 2 7 8 Miter bar aluminum 24 x 3 4 x 3 8 OPERATION 7 Use ...

Page 3: ...his table saw crosscut sled for any application other than that for which it was designed FOLLOW ALL STANDARD SHOP SAFETY PRECAUTIONS INCLUDING Keep children and visitors at a safe distance from work area Keep work area clean Cluttered work areas invite accidents Work area should be properly lit Do not use power tools in dangerous environments Do not use power tools in damp or wet locations Do not...

Page 4: ...ng compound cuts During setup the crosscut sled is cut to fit your specific saw Read the instructions carefully to complete this essential setup step The hold down clamp and sled fence MUST be positioned so they will NOT come into contact with saw blade You MUST tighten all knobs and the hold down to secure the workpiece after making any adjustments and before making any cuts Keep the saw blade as...

Page 5: ... 5 16 18 x 1 1 2 T Bolts 1 K Flat head Phillips screws 1 4 20 x 3 4 5 L Cursor with two M4 x 1 4 screws 1 M Seven star knob 2 in diameter with 5 16 18 x 5 8 stud 1 N Slotted nylon adjustment screws 8 O Nylon bushing 1 P 4 mm hex wrench 1 Q Adjustable stop 1 R Wear resistant strip long 3 S Small screwdriver for miter bar adjustments 1 Figure 1 H K M B N C P G F L J E I D A R S O Q WARNING Do not us...

Page 6: ... 4 20 x 3 4 Flat Head Phillips Screws Slotted Nylon Adjustment Screws 8 4 Attach the adjustable stop to the table using two 1 4 20 x 3 4 flat head Phillips screws Make sure the set screw is positioned to the outer edge of the sled and the side marked with a O is facing up See Figure 4 0 Set Screw Figure 4 Adjustable Stop Edge of Sled 1 4 20 x 3 4 Flat Head Phillips Screws 1 4 20 x 3 4 Flat Head Ph...

Page 7: ...actor grade table saws with a standard 3 8 D x 3 4 W miter slot It is NOT intended for use on portable saws 1 Make sure the table saw s blade is parallel to the table s miter slot and 90 to the table If it isn t follow the saw manufacturer s guidelines to make necessary adjustments so it is parallel to the miter slots and square to the table 2 Lower the blade below the table surface WARNING The mi...

Page 8: ...ark on the protractor scale at this time this adjustment will be made later 7 6 5 4 3 2 1 0 3 2 1 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 0 Figure 12 Fence Saw Blade 6 With the fence square to the blade use the included hex wrenches to turn the set screw in the adjustable stop until it contacts the back of the fence This screw will act as a stop every time you return the fence to 0 See...

Page 9: ... all knobs and hold downs to secure the workpiece DO NOT attempt to cut pieces that are too short to be secured to the crosscut sled with the hold down clamp 5 Place your workpiece on the sled tight against the fence and line up the desired cut line with the edge of the sled 6 Clamp your workpiece to the sled by positioning the hold down clamp and tightening the five star knob See Figure 14 and 16...

Page 10: ...cut sled dry clean and free from oil and grease Always use a clean cloth when cleaning Never use brake fluids gasoline petroleum based products or any strong solvent to clean the table saw crosscut sled Chemicals can damage weaken or destroy plastic which may result in serious personal injury OPERATION 8 To Convert from Inboard to Outboard Position Remove the knob and T Bolt and rotate the stop bo...

Page 11: ...t present the proof of purchase documentation which includes a date of purchase POWERTEC will either repair or replace any defective part at our option at no charge to you The repaired or replacement unit will be covered by the same limited warranty for the balance of one year warranty period WHAT IS NOT COVERED This warranty applies to the original purchaser at retailer and may not be transferred...

Page 12: ...Southern Technologies LLC Waukegan IL 60087 ...

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