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Powersmart DB8620, Instruction Manual, Page: 18 / 22

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Powersmart DB8620 Instruction Manual Download Page 18

 

18 

EXPLODED VIEW AND PARTS LIST 

Handle Assembly 

Item 

Stock# 

Description  

Qty 

 

Item 

Stock# 

Description  

Qty 

1  303080465 

Engine control lever  1 

 

13  303160611A  Screw 

2 

2  303070984A  Upper handle 

1 

 

14  303010269 

Screw 

8 

3  302020019A  Sponge foam 

1 

 

15  303070983A  Upper handle base 

2 

4  303080466 

Drive control bar 

1 

 

16  303030036 

Nylon nut M8 

6 

5  303020502 

Bolt M6x35 

1 

 

17  303123021 

Cylindrical pin M5x26 

2 

6  303030032 

Nylon nut M6 

2 

 

18  303070982A  Lower handle 

1 

7  303200099 

Cable rubber plug 

1 

 

19  303070981A  Lower handle base 

2 

8  303160531 

Rope hook 

1 

 

20  203040007 

Cable clip 

1 

9  303030065 

Nut M6 

1 

 

21  303020332 

Square neck bolt 

8 

10  303030025 

Cover type nut M6 

2 

 

22  203090013A  Right bracket 

1 

11  303230014A  Handle lock lever 

2 

 

23  203090012A  Left bracket 

1 

12  303042116 

Flat washer 8 

2 

 

24  303030077 

Nylon nut M8 

4 

 

 

Summary of Contents for DB8620

Page 1: ... Propelled Lawn Mower Model DB8620 Have product questions or need technical support Please feel free to contact us Website www Amerisuninc com www powersmartusa com Toll free 1 800 791 9458 Mon Fri 9 5 EST Email support amerisuninc com ...

Page 2: ...2 ...

Page 3: ... 18 Warranty 22 TECHNICAL DATA 20 3 in 1 Self Propelled Lawn Mower Model DB8620 Engine type 4 stroke OHV single cylinder with forced air cooling system Displacement 196 cc Fuel tank capacity 0 9 Gallon Oil capacity 20 fl oz Cutting width 20 inch Cutting height 1 2 3 15 inch Height adjustment 8 Position Drive type Rear wheel drive Grass catcher capacity 2 3 Bushels Wheel Front 7 inch Rear 11 inch D...

Page 4: ...rate on regular unleaded gasoline and may include the following emission control systems EM Engine Modifications and TWC Three Way Catalyst if so equipped SAFETY INFORMATION Before operating this lawn mower read and observe all warnings cautions and instructions on the lawn mower and in this Owner s Manual NOTE The following safety information is not meant to cover all possible conditions and situ...

Page 5: ...bon monoxide poisoning WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING This engine may emit highly flammable and explosive gasoline vapors which can cause severe burns or even death if ignited A nearby open flame can lead to explosion even if it isn t directly in contact with gasoline Do not ...

Page 6: ... influence of alcohol or drugs 13 Never operate mower in wet grass Always be sure of your footing walk never run 14 Disengage the drive system if so equipped before starting the engine 15 If the machine should start to vibrate abnormally stop the engine and check for the cause immediately Vibration is generally a warning of trouble 16 Always wear eye protection when operating machine 17 See manufa...

Page 7: ...gasoline dispenser nozzle 10 Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device 11 If fuel is spilled on clothing change clothing immediately 12 Never overfill fuel tank Replace gas cap and tighten securely General Service 1 Never operate machine in a closed area 2 Keep all nuts and bolts tight t...

Page 8: ... your lawn mower 1 Recoil Starter handle 9 Fuel tank cap 2 Grass catcher 10 Rear discharge door 3 Rear wheel 11 Lower handle 4 Cutting height adjustment lever 12 Quick handle lock lever 5 Oil dipstick 13 Upper handle 6 Side discharge cover 14 Engine start stop lever 7 Front wheel 15 Drive control bar 8 Air Filter 15 14 13 12 11 10 4 5 6 9 8 7 1 2 3 ...

Page 9: ...an damage the lawn mower or shorten its lifespan UNPACKING Unpack the lawn mower and all its parts and compare against the list below Do not discard the carton or any packaging until the engine is completely assembled 1 Lawn mower with upper lower handles 8 Front wheel mount screw 2 Grass Catcher 9 Nut M8 4 3 Front wheel 10 Washer 4 4 Front wheel bar 11 Nut M6 4 5 Side discharge chute 12 Screw M6 ...

Page 10: ...ur M6 screws four washers and four M6 nuts ATTACH LOWER UPPER HANDLE 1 Take lower handle and line up the hole in the lower handle with the hole on the handle bracket 2 Secure the lower handle with handle bracket with provided M8 screw 2 and M8 nut 2 on each side 3 Pull upper handle up and lock it in position with quick handle lock lever on both side 4 Insert the recoil starter handle cable into th...

Page 11: ...e the mulch plug into the ejector opening 4 Release mower rear discharge door to allow it to close rear opening of mower SIDE DISCHARGE CHUTE To convert mower for side discharge ensure that the mulch plug had been inserted the grass catcher has been removed and that the rear discharge door flap is closed 1 Lift the spring loaded discharge cover located on the side of the mower 2 Slide two hooks of...

Page 12: ...rear wheels to ensure and even cut Remove the axle bolt and adjust to the desired height OPERATION GAS AND OIL FILL UP The engine comes shipped without oil or gasoline Be sure to add oil and gasoline before starting the engine Refer to the separate engine operator s manual for additional engine information 1 Add oil before starting mower for the first time 2 Service the engine with gasoline as ins...

Page 13: ...ne using the starter handle To do this pull out the handle approx 4 6 inches until you feel a resistance and then start the engine with a sharp tug If the engine does not start tug the handle again Caution Never allow the actuator cable to snap back Caution In cold weather it may be necessary to repeat the starting process several times STOP THE ENGINE Release the engine start stop lever to stop t...

Page 14: ...ot wet or dewy For best mulching results only cut the top 1 3 of your grass height This sometimes requires more frequent mowing during peak season To use the mulching function disconnect the grass catcher and slide the mulch plug into the rear deck opening and close the rear shield USING AS SIDE DISCHARGE You should fit the mulching adapter in order to use the side discharge 1 On the side of the m...

Page 15: ...tor s manual 3 Slowly tip mower so that it rests on the housing 4 To prevent oil spills always tip the mower so that the Air Filter is facing up 5 Hold mower firmly and scrape and clean the underside of the deck with a suitable tool 6 Gently lower the mower back on its wheels on the ground Warning Never tip the mower more than 90 in any direction and do not leave the mower tipped for any length of...

Page 16: ...ion of the fuel This will also help minimize moisture accumulation common with ethanol blended fuels When storing the mower for extended periods of time 1 Start the engine and run it until the tank and fuel line are completely empty and the engine stalls 2 Change the oil after each season 3 Remove the spark plug Use an oil can to fill the cylinder with approx 20 ml of oil Slowly pull back the star...

Page 17: ...sh gasoline Water or dirt in fuel system Drain fuel tank Refill with fresh fuel Dirty air filter Please refer to engine manual Engine overheats Engine oil lever low Fill crankcase with proper oil Air flow restricted Clean area around and on top of engine Idles poorly Spark plug fouled faulty or gap too wide Reset gap or replace spark plug Dirty air cleaner Please refer to engine manual Excessive v...

Page 18: ... 1 16 303030036 Nylon nut M8 6 5 303020502 Bolt M6x35 1 17 303123021 Cylindrical pin M5x26 2 6 303030032 Nylon nut M6 2 18 303070982A Lower handle 1 7 303200099 Cable rubber plug 1 19 303070981A Lower handle base 2 8 303160531 Rope hook 1 20 203040007 Cable clip 1 9 303030065 Nut M6 1 21 303020332 Square neck bolt 8 10 303030025 Cover type nut M6 2 22 203090013A Right bracket 1 11 303230014A Handl...

Page 19: ...on spring 1 25 203050342A Belt cover 1 8 303190222 Engine 1 26 303160423 Flat washer 1 9 303070980A Base sealing strip 1 27 303030087 Nylon nut 1 10 303042011 Flat washer 3 28 303010322 Screw ST4x14 1 11 303010108 Screw M5x16 3 29 202270003A Blade holder 1 12 303160456 Side discharge holder 1 30 303110012 Key 4 7x45 1 13 303020468 Bolt M6x10 2 31 303070975A Blade 1 14 303160455 Side torsion spring...

Page 20: ... 303160470 Gear Right 1 17 303240487A Gear box assembly 1 6 303060104A Adjustment plate 1 18 303123017A Cylindrical pin 2 7 303020468 Hexagon bolt 2 19 303043039 Washer 4 8 303020276 Hexagon bolt 2 20 303100002 Ball bearing R8RS 6 9 303060115 Rear axle ring 2 21 303160471 Gear left 1 10 203050340 Height adjustment handle 1 22 303050007 Collar 12 4 11 203050341A Height adjustment lever 1 23 3020600...

Page 21: ...er 6 1 13 303020384 Square neck bolt M8x95 1 4 303042021 Flat washer 6 1 14 303050007 Collar 12 2 5 303070978 Mounting plate 2 15 303060103A Front wheel sleeve 1 6 303060108 Bearing bracket 1 16 203040020A Front wheel 1 7 303070977A Front wheel support 1 17 303100066 Plastic bearing 2 8 303100071 Ball bearing 61902 2Z 2 18 203020865A Knob 1 9 303030032 Nylon nut M6 7 19 303030036 Nylon nut M8 1 10...

Page 22: ... this Limited Warranty you must return the entire power tool product transportation prepaid to PowerSmart The owner must include a legible copy of the original receipt which shall list the date of purchase along with the company s name where the product was purchased THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS O...

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