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25 

Problem 

Causes 

Remedy 

Auger System 

Auger belt broken, 
or repeated failure 

Auger tension pulley arm return 
spring broken or missing 

Replace tension arm return spring 

Auger tension pulley arm stuck or 
binding 

Repair or replace tension arm as necessary 

Auger tension pulley arm or 
pulley 
misaligned or damaged 

Repair, replace or align tension arm and or 
pulley as necessary 

Foreign material on pulleys and 
belt, oil, grease, dirt etc. 

Clean belt and pulleys as necessary, replace 
belt if necessary 

Auger pulleys misaligned, loose, 
damaged or bent 

Replace or align pulleys as necessary 

Incorrect or damaged auger belt 

Replace with correct size and type belt 

Auger belt guide pin not adjusted 

Adjust belt guide pin to within 1/8 to 3/16 in. 
from pulley. (Guide pin keeps belt in pulley 
when disengaged) 

Auger rotating 
when 
auger control 
handle released 

Auger tension pulley arm return 
spring broken or missing 

Replace tension arm return spring 

Summary of Contents for DB7127

Page 1: ...EMS QUESTIONS CALL OUR CUSTOMER HELP LINE 800 791 9458 Mon Fri 9 5 E tT Have product questions or need technical support Please feel free to contact us Website www Amerisuninc com www PowerSmartUSA co...

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Page 3: ...l 180 6 Forword 2 Reverse 35 lx28 8x31 lin 213 9lbs 4 4 10 12 15 17 18 22 23 26 Thank you for purchasing PowerSmart products It is crucial and highly recommended that you read this instruction manual...

Page 4: ...l systems EM Engine Modifications and TWC Three Way Catalyst ifso equipped SAFETY INFORMATION A A This symbol points out important safety instructions which ifnot followed could endanger the personal...

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Page 10: ...ow thrower 1 2 Drive Control Lever Chute Deflector Control 10 11 Skid Shoe Wheel Tire 3 Drive Speed Gear Control 12 Belt Cover 4 Auger Control Lever 13 Lower Handle 5 Chute Rotation Handle 14 Electric...

Page 11: ...Control Handle to engage the augers release to disengage the augers Chute Rotation Handle To adjust snow discharge direction rotate the handle clockwise or counter clockwise should rotate 180 degrees...

Page 12: ...ore using your Snow Thrower WARNING This snow thrower is heavy Assembly procedures may require lifting equipment utilizing two people Step 1 Installing the Upper Handle 1 When installing the Upper Han...

Page 13: ...note that the Chute Deflector Cable will be pre attached to the Upper Handle 2 Insert Lower Discharge Chute Support Tube Assembly into the designated Chute opening for the Lower Discharge Chute while...

Page 14: ...rfaces set the auger shave plate so that the bottom of the plate is just above the ground For clearing snow from gravel dirt and other rough surfaces set the auger shave plate slightly above the groun...

Page 15: ...ion Make sure to overlap clearing paths Determine the direction of the wind If possible move in the same direction as the wind so that the snow is not thrown against the wind back into your face and o...

Page 16: ...tings six 6 forward speeds and two 2 reverse speeds 1 is the slowest forward speed and 6 is the fastest forward speed R1 is the slowest reverse speed and R2 is the fastest reverse speed Note There is...

Page 17: ...with the auger overlapping the cleared areas and reduce forward speed For the best clearing efficiency clear snow before it melts refreezes and hardens Hard packed and wet snow can be very difficult t...

Page 18: ...k the tire pressure The pressure in each tire should be in the range of 20 24 psi for the best performance The pressure can be checked using an ordinary tire pressure gauge Fill the tires using a smal...

Page 19: ...necessary to unscrew the nut from the broken shear pin and drive out the broken pin 2 Insert a new shear pin through the hole in the auger shaft and tighten using the shear pin nylon locknut Do not ov...

Page 20: ...ure the engine is off and remove the spark plug wire from the spark plug to ensure the engine cannot accidently start Note Record component position before disassembly to assist in reassembly 1 Discon...

Page 21: ...n should be loose enough to allow the belt to spin freely but not allow the belt to jump off the pulley 5 Connect the upper cable to the auger control handle 6 Install belt cover using Qty 2 hex screw...

Page 22: ...nk or carburetor Fuel stabilizer can be added to the fuel in can to extend its shelf life for storage Store the unit in a locked dry place out of the reach of children to prevent unauthorized use or d...

Page 23: ...rime engine see Engine Operator s manual Fuel incorrect old or stale will not ignite Empty and clean fuel tank carburetor refill with fresh clean gasoline Note Fuel may become stale after 30 days in s...

Page 24: ...d control cables see Drive Speed Control Cables Adjustment Drive engaged when drive control handle released Drive control cable binding won t release Repair replace cable as necessary Friction drive w...

Page 25: ...cessary Foreign material on pulleys and belt oil grease dirt etc Clean belt and pulleys as necessary replace belt if necessary Auger pulleys misaligned loose damaged or bent Replace or align pulleys a...

Page 26: ...6 2 EXPLODED VIEW AND PARTS LIST Panel Assembly...

Page 27: ...ol 2 11 303030077 Hex Flange Nylon Locknuts 2 36 203070085 Handle bar 2 12 303180698 Drive control L 1 37 203020380 Serrated washer 1 13 303020228 Screw 1 38 303130325 Press spring 2 14 303042104 Flat...

Page 28: ...Chute Assembly 28...

Page 29: ...020546 Flange Bolt M6x40 2 29 303020165 Square Neck Bolt M8 55 1 10 303030077 Locknut M8 1 30 303010176 Screw 6x16 3 11 303130325 Spring 1 31 303020246 Flange Bolt M6 16 1 12 303071021 Bracket 1 32 30...

Page 30: ...Frame Assembly 30...

Page 31: ...12 303020492 Hex Flange Screw 2 58 303030077 Outer hexagon flange locknuts 1 13 203020362A Lower Shift Cable Control 1 59 303020444 Outer hexagon flange bolt 6 14 303121004 Cotter Pin 1 60 303070168A...

Page 32: ...disc support shaft tube 1 35 303042023 Flat washer 4 81 303042001 Flat washer 1 36 303041022 Washer 4 82 303020444 Hex Flange Washer Screw 1 37 303030066 Plain nut 4 83 303090029 Big Synchronous Pull...

Page 33: ...Auger Housing Assembly 33...

Page 34: ...g Pulley 1 13 303060055 2 41 303110014 Key 1 14 303070260 1 42 303042005 Flat Washer 1 15 303090031 Worn gear caseR 1 43 303020279 Hex Washer Screw 1 16 303020489 Nuts 6 44 303030077 M8 Flange Nylon L...

Page 35: ...1 800 791 9458 M F 9 am 5pm EST 35...

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