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Powersmart DB2194S, Instruction Manual, Page: 22 / 23

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Powersmart DB2194S Instruction Manual Download Page 22

 

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Item

Stock #

Description

Qty

Item

Stock #

Description

Qty

1

5787.06012.00.01

Reel bolt M6x12

11

45

0096.06000.00.01

Flat mat

3

2

E65.0001.001.00.00

Cylinder head cover

1

46

E65.3200.C01.04.02

Fuel tank cap

1

3

E65.3000.001.00.00

Gasket, cylinder head cover

1

47

5787.06025.00.01

Reel bolt M6x25

1

4

E65.0100.001.00.00

Rocker assembly

1

48

E65.3200.C01.04.01

Fuel tank

1

5

E65.0100.001.00.04

Lock nut

2

49

P70.3208.001.00.00

Filter

1

6

E65.0100.001.00.03

Adjust nut sphere

2

50

458.2360.007.00.00

Tubing clamp

2

7

E65.0100.001.00.02

Rocker

2

51

E65.2330.C01.00.00

Tubing  

1

8

E65.0100.001.00.01

Stud, rocker assembly

2

52

E65.7070.001.00.00

Brake group assembly

1

9

168.0060.001.00.00

Spring seat intake valve

2

53

188.1220.002.00.00

Line pressing board

1

10

168.0040.001.00.00

Valve spring

2

54

E65.2000.001.04.02

Start pull plate

1

11

F68.0085.001.00.00

Oil baffle over

2

55

E65.1180.001.00.00

Speed control controller

1

12

E65.1480.001.00.00

Pusher guide

1

56

E65.1100.001.00.00

Sway bar

1

13

E65.0160.001.00.00

Pusher

2

57

168.1110.001.67.00

Washer

1

14

E65.0020.001.00.00

Intake valve

1

58

P70.3150.001.00.00

Oil seal 6x11x4

1

15

E65.0030.001.00.00

Exhaust valve

1

59

168.1120.001.00.00

Split clip

1

16

E65.1030.001.00.00

Tappet

2

60

E65.1150.001.00.00

Reset spring

1

17

165.0210.001.00.00

piston ring assembly

1

61

E65.1130.A01.00.00

Speed adjustment assembly

1

18

165.0210.001.00.01

First air ring

1

62

E65.2275.001.00.00

Throttle lever

1

19

165.0210.001.00.02

Second air ring

1

63

E65.1160.001.00.00

Fine adjustment spring

1

20

165.0210.001.00.03

Oil ring assembly

1

64

0900.06089.00.01

Double head bolt M6x89

2

21

E65.0200.001.00.00

Piston

1

65

E65.3080.001.00.00

Intake seal

1

22

P65.0220.001.00.00

Piston pin

1

66

E65.2300.001.00.00

Carburetor patch

1

23

160.0230.001.00.00

Clip piston pin

2

67

E65.2301.001.00.00

Carburetor insulation pad

1

24

G65.0190.001.00.00

Connecting rod assembly

1

68

E65.2260.004.00.00

Carburetor

1

25

E65.2160.001.00.00

Spark plug

1

69

E65.2280.001.00.18

Air filter gasket

1

26

E65.1000.001.00.00

Crankcase body

1

70

E65.2370.002.00.00

Exhaust pipe

1

27

E65.7061.001.00.00

Respiration valve

1

71

P65.2280.004.00.00

Air filter assembly

1

28

0818.04010.00.01

Cross round head screw M4x10

1

72

P65.2280.004.00.01

Air filter base

1

29

E65.1352.001.00.00

Back oil chamber cover gasket 

1

73

P65.2280.004.00.02

Filter element of air filter

1

30

E65.1351.001.00.00

Return oil chamber cover seal 

1

74

P65.2280.004.00.03

Air filter cover

1

31

E65.2100.001.00.00

Ignition coil

1

75

G65.0180.001.60.00

Crankshaft

1

32

5787.06030.00.01

Reel bolt M6x30

1

76

P70.0185.001.00.00

Crankshaft washer

1

33

E65.7071.001.00.00

Double head bolt

1

77

E65.1230.001.03.00

Oil gauge assembly

1

34

E65.7080.001.00.00

Oil filter

1

78

E65.3170.001.00.00

Positioning pin  8×20

2

35

E65.3150.001.00.00

Oil seal 25x45x7

1

79

E65.7059.001.00.00

Governor gear assembly

1

36

E65.2230.002.00.00

Windshield

1

80

E65.1040.001.62.00

Camshaft

1

37

E65.7072.001.00.00

Double head bolt

2

81

E65.1010.002.00.00

Crankcase cover  

1

38

E65.2040.001.00.00

Flywheel assembly

1

82

P65.3150.003.00.00

Oil seal 25x38x7

1

39

6177.14000.06.01

Reel nut

1

83

5787.06018.00.01

Reel bolt M6x18

6

40

E65.2000.001.04.03

Start small cap

1

84

5787.06050.00.01

Reel bolt M6x50

2

41

6177.06000.00.03

Reel nut M6

7

85

0900.06081.00.01

Double head bolt M6×81

2

42

E65.2000.001.04.01

Start cap

1

86

E65.3100.001.00.00

Exhaust gasket

1

43

5787.05010.20.01

Cross plate bolt M5x10

3

87

E65.2400.001.00.00

Muffler

1

44

E65.7076.001.00.00

Double head bolt

2

88

E65.2402.001.00.00

Muffler outer cover

1

Summary of Contents for DB2194S

Page 1: ...Propelled Lawn Mower Model DB2194S Have product questions or need technical support Please feel free to contact us Website www Amerisuninc com www powersmartusa com Toll free 1 800 791 9458 Mon Fri 9 5 EST Email support amerisuninc com ...

Page 2: ......

Page 3: ...arranty 23 TECHNICAL DATA 21 3 in 1 Self Propelled Lawn Mower Model DB2194S Engine type 4 stroke OHV single cylinder with forced air cooling system Displacement 161 cc Fuel tank capacity 0 21 Gallon Oil capacity 15 2 fl oz Cutting width 21 inch Cutting height 1 18 3 inch Height adjustment 5 Position Drive type Rear wheel drive Grass catcher capacity 1 4 Bushels Wheel Front 7 inch Rear 8 inch Packa...

Page 4: ...rate on regular unleaded gasoline and may include the following emission control systems EM Engine Modifications and TWC Three Way Catalyst if so equipped SAFETY INFORMATION Before operating this lawn mower read and observe all warnings cautions and instructions on the lawn mower and in this Owner s Manual NOTE The following safety information is not meant to cover all possible conditions and situ...

Page 5: ...arbon monoxide poisoning WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING This engine may emit highly flammable and explosive gasoline vapors which can cause severe burns or even death if ignited A nearby open flame can lead to explosion even if it isn t directly in contact with gasoline Do no...

Page 6: ... influence of alcohol or drugs 13 Never operate mower in wet grass Always be sure of your footing walk never run 14 Disengage the drive system if so equipped before starting the engine 15 If the machine should start to vibrate abnormally stop the engine and check for the cause immediately Vibration is generally a warning of trouble 16 Always wear eye protection when operating machine 17 See manufa...

Page 7: ...gasoline dispenser nozzle 10 Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device 11 If fuel is spilled on clothing change clothing immediately 12 Never overfill fuel tank Replace gas cap and tighten securely General Service 1 Never operate machine in a closed area 2 Keep all nuts and bolts tight t...

Page 8: ... lawn mower 1 Recoil starter handle 9 Primer Bulb 2 Grass catcher 10 Fuel tank cap 3 Cutting height adjustment lever 11 Rear discharge door 4 Rear wheel 12 Lower handle 5 Side discharge chute 13 Upper handle 6 Oil dipstick 14 Engine start stop lever 7 Front wheel 15 Drive control bar 8 Cutting height adjustment lever 15 14 13 12 5 6 7 8 11 10 9 1 2 3 4 ...

Page 9: ...ervice Failure to perform these steps properly can damage the lawn mower or shorten its lifespan UNPACKING Unpack the lawn mower and all its parts and compare against the list below Do not discard the carton or any packaging until the lawn mower is completely assembled 1 Side discharge chute 6 Screw M8 2 2 Grass Catcher 7 Flange bolts M6 2 3 Lawn mower with upper handle 8 Cable clip 4 Lower handle...

Page 10: ...e bracket 2 Secure the lower handle with Sleeve with provided M6 Hexagonal flange bolts on each side 3 Pull upper handle up and lock it in position with bolts and knob on both side 4 Insert the recoil starter handle cable into the hook provided on the upper handle Knob and screw M6 flange bolts Recoil starter handle ...

Page 11: ...bracket 3 Release mower rear discharge door to allow it to close rear opening of mower SIDE DISCHARGE CHUTE To convert mower for side discharge the grass catcher has been removed and that the rear discharge door is closed 1 Lift the spring loaded discharge cover located on the side of the mower 2 Slide two hooks of the side discharge chute under the hinge pin and lower the spring on the side disch...

Page 12: ... come to a complete stop It is always best to begin cutting your lawn with a higher deck height to prevent scalping your lawn The cutting height is adjusted with a single lever Actuate the adjustment lever and pull it to the required position Please make sure that the lever locks into position Cutting height adjustment lever ...

Page 13: ... dipstick to check the oil mark 5 Slowly add more oil and repeat step 4 until the oil mark reaches to the top of the dipstick Do not overfill the crankcase 6 Check for oil leaks Tighten dipstick firmly ADD GASOLINE Use fresh within 30 days from purchase lead free gasoline with a minimum of 87 octane rating Do not mix oil with gasoline To add gasoline follow these steps 1 Make sure the lawn mower i...

Page 14: ...snap back 4 If engine fails to start repeat step 3 NOTE After repeated failed attempts to start the engine please consult the troubleshooting guide before attempting again If problems persist please call customer service STOP THE ENGINE Release the engine start stop lever to stop the engine DRIVE CONTROL BAR If you press drive control bar the clutch for the drive will be closed and the lawnmower w...

Page 15: ...o use the side discharge 1 On the side of the mower lift the side discharge cover 2 Slide two hooks of side discharge chute under hinge pin on the side discharge cover Lower the side discharge cover Caution Do not remove side discharge cover at any time USING AS A REAR BAGGER To use the grass catcher to collect clippings while you are operating the mower 1 Attached grass catcher following instruct...

Page 16: ...tor s manual 3 Slowly tip mower so that it rests on the housing 4 To prevent oil spills always tip the mower so that the Air Filter is facing up 5 Hold mower firmly and scrape and clean the underside of the deck with a suitable tool 6 Gently lower the mower back on its wheels on the ground Warning Never tip the mower more than 90 in any direction and do not leave the mower tipped for any length of...

Page 17: ... This will also help minimize moisture accumulation common with ethanol blended fuels When storing the mower for extended periods of time 1 Start the engine and run it until the tank and fuel line are completely empty and the engine stalls 2 Change the oil after each season 3 Remove the spark plug Use an oil can to fill the cylinder with approx 2 ml of oil Slowly pull back the starter handle which...

Page 18: ...sh gasoline Water or dirt in fuel system Drain fuel tank Refill with fresh fuel Dirty air filter Please refer to engine manual Engine overheats Engine oil lever low Fill crankcase with proper oil Air flow restricted Clean area around and on top of engine Idles poorly Spark plug fouled faulty or gap too wide Reset gap or replace spark plug Dirty air cleaner Please refer to engine manual Excessive v...

Page 19: ...19 EXPLODED VIEW AND PARTS LIST ...

Page 20: ...t M8 4 57 303010332 Self tapping screw 8 18 203050394 7 Right wheel 1 58 303030119 Square Nut 2 19 203021112 Front axle seaming 4 59 203050400 Rear base 1 20 303043005 Axle keeper 2 60 302060025 Rubber stopper 1 21 303180934 Front axle seaming 1 61 203050389 Rear block cover 1 22 303071034 Axle keeper 4 62 303130336 Rear cover torsional spring left 1 23 303010216 Self tapping screw 10 63 203050390...

Page 21: ...21 ENGINE EXPLODED VIEW AND PART LIST ...

Page 22: ... 1 22 P65 0220 001 00 00 Piston pin 1 66 E65 2300 001 00 00 Carburetor patch 1 23 160 0230 001 00 00 Clip piston pin 2 67 E65 2301 001 00 00 Carburetor insulation pad 1 24 G65 0190 001 00 00 Connecting rod assembly 1 68 E65 2260 004 00 00 Carburetor 1 25 E65 2160 001 00 00 Spark plug 1 69 E65 2280 001 00 18 Air filter gasket 1 26 E65 1000 001 00 00 Crankcase body 1 70 E65 2370 002 00 00 Exhaust pi...

Page 23: ... this Limited Warranty you must return the entire power tool product transportation prepaid to PowerSmart The owner must include a legible copy of the original receipt which shall list the date of purchase along with the company s name where the product was purchased THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS O...

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