Powermatic 1200HD Instruction Manual & Parts List Download Page 3

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TABLE OF CONTENTS

Safety

Instructions ................................................................................................................................ 4-5

Decals .......................................................................................................................................... 6

Specifications ........................................................................................................................................ 6

Dimensional Drawings ........................................................................................................................... 7

Installation, Maintenance & Adjustments

Receiving ...................................................................................................................................... 8

Installation .................................................................................................................................... 8

Spindle Table Models ................................................................................................................... 8

Quill Adjustment ........................................................................................................................... 8

Quill Return Spring Adjustment .................................................................................................... 8

Replacing Spindles on Quill Assembly .......................................................................................... 9

Lubrications .................................................................................................................................. 9

Drill Press Operations ......................................................................................................................... 10

Controls ...................................................................................................................................... 10

Operating Tips ......................................................................................................................... 10-11

Inverter Drive System ................................................................................................................. 11

Power Connection - Electronic Variable Speed .......................................................................... 11

Foot Switch Operation (Optional) ................................................................................................ 11

Parts Lists & Exploded Views:

Production & Tilting Table with Table Raising Rack ............................................................... 12-13

Electronic Variable Speed Assembly ..................................................................................... 14-16

Spindle Table, Legs & Column Mounting Bracket Assembly ....................................................... 17

Head Raising Assembly ........................................................................................................ 18-19

Head Assembly ..................................................................................................................... 20-21

Electrical Schematics

1200HD ...................................................................................................................................... 22

1200HD when used with Reversing Foot Switch ........................................................................ 23

Trouble-shooting Tips ......................................................................................................................... 24

Table 1A: Drilling Feeds - Speed - Horsepower Required .................................................................. 25

TABLE 1B: Drilling Feeds - Speed - Horsepower Required ............................................................... 26

TABLE 2: Reaming Speeds - High Speed Steel Tools - Materials - RPM .......................................... 27

TABLE 3: Tapping and Threading Formula for Calculating Horsepower Requirements ..................... 28

Summary of Contents for 1200HD

Page 1: ...Instruction Manual Parts List M 0460237 800 248 0144 www wmhtoolgroup com 20 DRILL PRESS Model 1200HD ...

Page 2: ...SONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIALDAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOTALLOW THE EXCLUSION OR LIMITATION OF INCIDENTALOR CONSEQUENTIAL DAMAGES SOTHEABOVE LIMITATION OR EXCLU SION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an Authorized Repair Station de...

Page 3: ... Foot Switch Operation Optional 11 Parts Lists Exploded Views Production Tilting Table with Table Raising Rack 12 13 Electronic Variable Speed Assembly 14 16 Spindle Table Legs Column Mounting Bracket Assembly 17 Head Raising Assembly 18 19 Head Assembly 20 21 Electrical Schematics 1200HD 22 1200HD when used with Reversing Foot Switch 23 Trouble shooting Tips 24 Table 1A Drilling Feeds Speed Horse...

Page 4: ... place at all times when the machine is in use Do not operate the machine with the guard off Do Not Overreach Maintain a balanced stance and keep your body under control at all times Maintain Tools in Top Condition Keep tools sharp and clean for safe and best performance Dull tools can increase the feed force required and can result in burning the stock or seizing up causing the work to be pulled ...

Page 5: ...or implied warranty and holds itself harmless for any injury that may result from the use Do not equip a 1200HD Drill Press with a motor larger than 2 horsepower nor with a motor with a speed greater than 1800 rpm unless specifically authorized to do so in writing by Powermatic If you are not thoroughly familiar with the operation of drill presses obtain advice from your supervisor instructor or o...

Page 6: ...eel 3 4 Throat Depth Drills to center of 20 diameter Spindle Speeds Electronic Variable Speed Model Low Range 50 500 rpm High Range 200 1820 rpm Height overall 75 Front to Rear 33 1 2 Weight 606 lbs Motor horsepower 2 hp 3408259 DANGER HEAD WILL FALL IF UNCLAMPED WITH THE SAFETY COLLAR LOOSE MAKE SURE SAFETY COLLAR IS LOCKED TO COLUMN BEFORE UNCLAMPING HEAD WITH COLUMN CLAMP SCREWS SEE INSTRUCTION...

Page 7: ...7 DIMENSIONAL DRAWINGS Model 1200HD Drill Press FIGURE 1 ...

Page 8: ...and lower the table on to the rack Visually align the table with the base lock the table binder and remove the sling SPINDLE TABLE MODELS In the case of spindle table models the legs are not attached to the table they are packed separately To assemble the legs to the spindle table carefully support machine on forklift tines or other temporary supports and bolt legs securely into position It is imp...

Page 9: ...When replacing collar J remove all end play from spindle 6 When replacing quill in head casting rotate spindle if necessary to engage spline in pulley driver 7 Remove lock ring F and cover plate G Figure 3 from spring housing and make certain tongue on return spring is properly inserted in slotted end of pinion shaft Replace cover and adjust spring tension as instructed under heading QUILL RETURN ...

Page 10: ...he head This chart is to provide assis tance in determining proper drill speed 8 On all 1200HD models a knob I is used to change speed 9 On production table models binder J locks the table to the column and handle H is used to raise and lower the table 10 The model 1200HD is provided with an AC inverter K which is pre programmed from the factory and requires no changing or adjustment OPERATING TIP...

Page 11: ...mize vibration The A C Inverter does not require any program ming it is pre programmed from the factory The buttons on the face of the inverter should NEVER be pushed at anytime Use ONLY the controls on the front of the head assembly POWER CONNECTION ELECTRONIC VARIABLE SPEED The 1200HD Drill Press will operate on single or three phase 230V or 460V depending on inverter without any adjustments or ...

Page 12: ... Table Locking Sleeve 1 18 3773012 Table Locking Stud 1 19 3528001 Table Stud Lock Nut 1 2645002 Table Raising Rack Assembly Items 20 thru 26 1 20 3096040 Bearing Elevating Rack Collar 1 21 6715118 Half Dog Point Socket Set Screw 5 16 18 x 3 4 2 22 6515001 Hex Nut 5 16 18 2 23 3046003 Thrust Collar Bearing 1 24 6054002 Steel Ball Bearing 3 8 41 25 6626033 Spring Pin 3 16 x 2 1 26 3650005 Gear Rack...

Page 13: ...13 Production Tilting Table with TABLE RAISING RACK ...

Page 14: ...andle Rod 1 20 3268007 Tilting Handle 1 21 3076011 Motor Base Handle Cam 1 22 3042057 Step Cone Motor Base 1 23 6516002 Hex Lock Nut 3 8 16 1 24 3711004 Tilting Motor Base Shaft 1 25 6622002 Cotter Pin 1 8 x 1 1 26 3042056 Motor Mounting Base 1 27 3670032 Tilting Motor Base Rod 2 2250061 Step Cone Belt Guard Assembly Items 28 thru 31 1 28 2136034 Step Cone Door GuardAssembly Weldment 1 29 6710034 ...

Page 15: ...038 Screw 3 8 2 66 6760092 Screw 10 32 x 1 2 6 67 6083021 Contact Block 1 68 6821492 Fwd Rev Switch 1 69 6643000 Control Pot 1 70 3578353 Control Panel 1 71 6821491 Push Pull Switch 1 72 6860800 Washer 1 73 6601000 O Ring 2 74 6430054 Control Panel Knob 1 75 6095272 Strain Relief Connector Bushing 1 76 6095271 Strain Relief Bushing 1 77 6860802 Lock Washer 10 2 78 4709259 Rubber Bumper 2 79 686110...

Page 16: ...16 Electronic Variable Speed Assembly 1200HD ...

Page 17: ...indle Table 4 3 6718025 Hex Head Cap Screw 1 2 13 x 2 1 2 for Spindle Table 2 4 3064078 Column Mounting Bracket for Spindle Table 1 5 3797015 1 Spindle Table with T Slots 1 6 6638004 Pipe Plug 1 2 14 NPT 1 7 6718015 Hex Head Cap Screw 1 2 13 x 1 for Spindle Table 4 8 2423003 Table End Leg Assembly Weldment for Spindle Table 2 9 3694006 Table Leveling Hex Head Bolt for Spindle Table 4 ...

Page 18: ... Handle D 21 1 13 3268201 Nylon Machine Handle 1 14 6624006 Groove Pin 1 4 x 2 3 4 1 15 3298018 Elevating Gear Box Housing 1 2645001 Head Raising Rack Assembly Items 16 thru 22 1 Spindle Table 1 16 3650004 Gear Rack 13 1 4 1 17 3096040 Elevating Rack Bearing Collar 1 18 6626033 Spring Pin 3 16 x 2 1 19 6515001 Hex Nut 5 16 18 2 20 6715118 Half Dog Point Socket Set Screw 5 16 18 x 3 4 2 21 6054002 ...

Page 19: ...19 Head Raising Assembly 1200HD ...

Page 20: ...ket Set Cup Point Screw 5 16 18 x 1 4 1 17 3749110 No 3 Mounting Spindle 1 2695009 Quill Locking Screw Assembly Items 18 thru 20 1 18 3268002 Handle 1 19 3695010 Quill Lock Screw 1 20 3406016 Knob 1 2695015 Head Locking Screw Assembly Items 21 thru 23 1 21 3406016 Knob 1 22 3695002 Head Locking Screw 1 23 3268002 Handle 1 24 3448014 Plain Head Locking Sleeve 2 25 6670071 Retaining Ring RS 275 2 26...

Page 21: ...21 Head Assembly 1200HD ...

Page 22: ...22 ELECTRICAL SCHEMATIC 1200HD ...

Page 23: ...23 ELECTRICAL SCHEMATIC 1200HD when used with Reversing Foot Switch ...

Page 24: ... bearings or for loose motor fan Drill or tool heats up or 1 Excessive speed 1 Reduce speed burns work 2 Chips not clearing 2 Use pecking operation to clear chips 3 Dull tool 3 Sharpen tool or replace 4 Feed rate too slow 4 Increase feed enough to clear chips 5 Rotation of drill incorrect 5 Reverse motor rotation refer to motor wiring diagram 6 Failure to use cutting oil or coolant 6 Use cutting o...

Page 25: ...407 13 32 0 0085 2350 1410 2818 752 940 752 752 376 7 16 0 009 2183 1310 2614 698 873 698 698 349 15 32 0 0095 2037 1222 2442 652 815 652 652 326 1 2 0 01 1910 1146 2287 611 764 611 611 306 17 32 0 0102 1798 1079 2157 575 719 575 575 288 9 16 0 0105 1698 1019 2035 543 679 543 543 271 19 32 0 0107 1608 965 1930 515 643 515 515 257 5 8 0 011 1528 917 1830 489 611 489 489 244 21 32 0 0112 1456 873 17...

Page 26: ...053 0 89 0 0097 11 32 0 0075 444 555 667 778 889 0 4 0 0054 0 98 0 01 3 8 0 008 407 509 611 713 815 0 44 0 0055 1 07 0 0102 13 32 0 0085 376 470 564 658 752 0 47 0 0056 1 16 0 0104 7 16 0 009 349 437 524 611 698 0 5 0 0057 1 25 0 0106 15 32 0 0095 326 408 489 570 652 0 54 0 0058 1 34 0 0107 1 2 0 01 306 382 458 535 611 0 57 0 0059 1 43 0 0109 17 32 0 0102 288 360 431 503 575 0 6 0 006 1 51 0 0111 ...

Page 27: ...115 3 4 0 012 204 255 306 357 407 0 87 0 0066 2 14 0 0121 7 8 0 013 175 218 262 306 349 1 01 0 0068 2 49 0 0126 1 0 014 153 191 229 267 306 1 16 0 007 2 85 0 013 NOTE For Carbide Reamers Use 3 Times Charts Speeds Counterboring Spotfacing High Speed Steel Tools Surface Ft Min 325 100 50 50 40 30 45 55 65 110 NOTE For Carbide Spotfacers Use 4 Times Chart Values MALLE ABLE IRON CAST IRON CLASS 30 STE...

Page 28: ...0 Steel Chromium 1 7 30 Steel Alloy 1 7 25 Steel Stainless 1 7 20 REVOLUTIONS PER MINUTE CALCULATION R P M 3 82 X S F M Dia PPV Power Pitch Value SFM Surface Feet Per Minute M Material Factor TD Tool Dullness Factor HP Horsepower RPM Revolutions Per Minute HP PPV x SFM x M x TD TAPPING AND THREADING FACTORS CHART Threads per inch Power Pitch Value PPV 32 0 002 27 0 0034 24 0 004 20 0 006 18 0 007 ...

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Page 31: ... Serial Number of your machine available when you call will allow us to serve you quickly and accurately Locating the stock number of the part s required from your parts manual will also expedite your order Phone No 800 248 0144 Fax No 800 274 6840 If you are calling from Canada please call 800 238 4746 E mail powermatic wmhtoolgroup com Website www wmhtoolgroup com ...

Page 32: ...C WMH Tool Group 427 Sanford Road LaVergne TN 37086 Phone 800 248 0144 Fax 800 274 6840 E mail powermatic wmhtoolgroup com Website www wmhtoolgroup com POWERMATIC ALL RIGHTS RESERVED 10 03 ...

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