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POWERJET 260 PRO Injector Cleaner & Tester 

 

 

 

Content 

 

I.

 

INTRODUCTION TO POWERJET INJECTOR CLEANER & TESTER

 ....................................................................... 1

 

1.1

 

B

RIEF 

I

NTRODUCTION

 ............................................................................................................................................................ 1

 

1.2

 

F

UNCTIONS AND 

F

EATURES

 ................................................................................................................................................... 1

 

1.3

 

W

ORKING CONDITIONS 

&

 

S

PECIFICATIONS

 ............................................................................................................................ 2

 

II.

 

STRUCTURE OF POWERJET INJECTOR CLEANER & TESTER

 .............................................................................. 3

 

2.1

 

O

VERVIEW

 ............................................................................................................................................................................. 3

 

2.2

 

C

ONTROL 

P

ANEL

.................................................................................................................................................................... 3

 

III.

 

INSTALLATION

 ............................................................................................................................................................. 4

 

3.1

 

I

NSTALLATION OF TOP

-

SUPPLY INJECTORS

(

EFI/MPI/SFI

)

 .................................................................................................... 4

 

3.2

 

I

NSTALLATION OF SIDE

-

SUPPLY INJECTORS

 ............................................................................................................................ 4

 

IV.

 

OPERATING PROCEDURES

 ........................................................................................................................................ 5

 

4.1

 

P

REPARATION

 ........................................................................................................................................................................ 5

 

4.2

 

C

LEANING 

&

 TESTING SEQUENCES

 ......................................................................................................................................... 5

 

4.3

 

P

ROCEDURE AFTER WORK OPERATION

 ................................................................................................................................... 5

 

V.

 

OPERATION

 ....................................................................................................................................................................... 6

 

5.1

 

R

ESISTANCE 

T

EST

 .................................................................................................................................................................. 6

 

5.2

 

U

LTRASONIC 

C

LEANING

 ........................................................................................................................................................ 6

 

5.3

 

U

NIFORMITY

/S

PRAYABILITY 

T

EST

 ......................................................................................................................................... 6

 

5.4

 

L

EAKAGE 

T

EST

 ...................................................................................................................................................................... 7

 

5.5

 

I

NJECTING 

F

LOW 

T

EST

 ........................................................................................................................................................... 8

 

5.6

 

A

UTO

.

 

T

EST

 ........................................................................................................................................................................... 8

 

5.7

 

O

N

-V

EHICLE 

C

LEANING

 ........................................................................................................................................................ 9

 

VI.

 

TRANSPORTING AND STORING

 .............................................................................................................................. 10

 

6.1

 

T

RANSPORTING

 .................................................................................................................................................................... 10

 

6.2

 

S

TORING

 .............................................................................................................................................................................. 10

 

6.3

 

I

NSTALLATION 

E

NVIRONMENT

 ............................................................................................................................................. 10

 

VII.

 

TROUBLESHOOTING & PRECAUTIONS

 ................................................................................................................ 11

 

7.1

 

T

ROUBLESHOOTING

 ............................................................................................................................................................. 11

 

7.2

 

P

RECAUTIONS

 ...................................................................................................................................................................... 11

 

Summary of Contents for 260 PRO

Page 1: ...POWERJET 260 PRO Injector Cleaner Tester POWERJET 260 PRO Injector Cleaner Tester...

Page 2: ...anger warning of inflammables should be posted The operator s hair clothes fingers and other parts of the body should be kept away from the operating parts of the equipment To prevent electric shocks...

Page 3: ...CTORS EFI MPI SFI 4 3 2 INSTALLATION OF SIDE SUPPLY INJECTORS 4 IV OPERATING PROCEDURES 5 4 1 PREPARATION 5 4 2 CLEANING TESTING SEQUENCES 5 4 3 PROCEDURE AFTER WORK OPERATION 5 V OPERATION 6 5 1 RESI...

Page 4: ...e device including the buzzer sound level display brightness and backlight brightness Version information to check the software version information of the current device Main Features The special stru...

Page 5: ...uter magnetic field 400A m No naked flame within 2m Specifications Main unit power supply AC220V 10 50Hz 60Hz or AC110V 10 60Hz Input power 230W Ultrasonic cleaner power 100W Resistance test accuracy...

Page 6: ...el 5 Fuel pressure gauge 6 Fuel outlet pipe 7 Ultrasonic cleaner 8 Fuel return port 9 Fuel tank Attention there may be slight difference between the illustrations in this manual and the actual product...

Page 7: ...mount a proper O ring on it Remember to apply a little lubricating fuel on the O ring 2 The adapters for fuel top supply injector are 4 types Thread sealing type here are with coarse thread and fine t...

Page 8: ...he right couplers The main unit of the device uses test solution for uniformity sprayability test leakage test injecting flow test and auto test The ultrasonic cleaner uses the cleaning agent Test sol...

Page 9: ...ltrasonic equipment may be damaged easily 2 It is strictly prohibited to immerse the pulse signal line connector along with the injector into the ultrasonic pool for cleaning Otherwise the pulse signa...

Page 10: ...ix the fuel separator and injector assembly in the fuel filler hole of the upper cover according to the height of injector and tighten the compression screws black on both sides evenly 5 It is recomme...

Page 11: ...cally at the ring of the buzzer 5 6 Auto Test Auto test contains all above mentioned tests 15 second injecting test idle speed middle speed high speed varying acceleration varying deceleration changin...

Page 12: ...here are two cases for the line connection one is the connection with fuel return hose and the other is the connection without the fuel return hose Connection with fuel return hose 1 Disconnect the fu...

Page 13: ...s inflammable Prepare at least one effective fire extinguisher 2 Be sure that all lines are well connected and there is no leakage before performing cleaning VI Transporting and Storing 6 1 Transporti...

Page 14: ...res pressing the DRAIN icon moretimes The solenoid valves will stop automatically after 15 seconds and it is necessary to drain more times if there is more liquid 7 2 Precautions 1 In order to avoid e...

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