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Summary of Important Safety Information for Operation (cont’d)

 

 

 

 

40 

Gasoline Safety 

Gasoline is highly flammable and explosive.  You can be burned or seriously injured when handling fuel.  Use extreme care 
when handling: 

 

Fuel outdoors

.  Fill fuel tank outdoors 

 never indoors.  Gasoline vapors can ignite if they collect inside an enclosure.  

Explosion can result. 

 

Use approved container

.  Never pump fuel directly into engine at gas station.  Static charge can build and ignite fuel.  

Use an UL approved fuel container to transfer gas to the engine. 

 

Running/hot engine

.  A running engine is hot enough to ignite fuel.  Never add fuel or remove gas cap if engine is running 

or still hot.  Stop the engine and allow to cool at least two minutes before adding fuel. 

 

Heat/flames/sparks

.  Stay away from sources of heat, flame, or sparks while adding fuel. 

 

Don’t overfill

.  DO NOT overfill the gas tank.  Allow at least 1/2 inch of empty space below the fill neck to allow for fuel 

expansion. 

 

Replace cap

.  Replace gas cap securely before starting engine. 

 

Spills

.  Clean up fuel spills immediately.  Move generator away from spilled fuel on the ground.  Wipe fuel off engine and 

wait 5 minutes for excess fuel to evaporate before starting engine.  Gas soaked rags should be disposed of properly. 

 

On skin/clothes

.  If gasoline is spilled on your skin or clothes, change clothes and wash skin immediately. 

 

Inspect fuel system

.  Check fuel system on a regular basis.  Look for signs of leaks, deterioration, chafed or spongy fuel 

hose, loose or missing fuel hose clamps, damaged fuel tank, or a defective fuel shut-off valve.  DO NOT start generator 

until needed repairs have been completed. 

 

Gasoline storage

.  Store gasoline in a cool, dry place in an UL-listed, tightly sealed container. 

 

 

 

Safety 

 During Use 

 

Safety equipment/controls

.  Always operate the generator with all safety covers, guards, and barriers in place and in 

good working order, and all controls properly adjusted for safe operation. 

 

Know how to stop

.  Be thoroughly familiar with proper use of the equipment and all generator controls, output 

receptacles, and connections.  Know how to stop the generator quickly if needed. 

 

Damaged

.  DO NOT operate the generator with damaged, missing, or broken parts. 

 

Check for gas leak before starting.

  After opening gasoline valve or propane line supply, smell for gas or bad odor 

before starting engine.  If you do smell gas or a bad odor, DO NOT start engine.  DO NOT light a match.  DO NOT flip on 

an electrical switch.  Exit area immediately and call propane supplier or fire department.  If possible shut off the propane 
supply or gas supply.  

 

Carbon monoxide exhaust

.  The running engine gives off carbon monoxide, a poisonous gas that can kill you.  You 

CANNOT smell it, see it, or taste it.  If you start to feel sick, dizzy, or weak while using the generator, shut off the engine 
and get to fresh air RIGHT AWAY.  See a doctor. You may have carbon monoxide poisoning. 

 

Smoking/sparks

.  Never smoke near the running generator, and never operate near sources of sparks or flames. 

 

Check output voltage

.  Check output voltage to ensure the generator is working properly before connecting loads to the 

generator.  Failure to do so could result in damage to equipment powered by the generator and possible injury to the 

individual.  DO NOT adjust output speed of engine to change voltage.  If voltage is not within specified range, have 
generator repaired by factory-authorized personnel. 

 

Stabilize before connecting loads. 

Start generator and let engine stabilize before connecting electrical loads. 

 

DO NOT overload

.  DO NOT overload the generator.  Make sure that combined starting and running loads do not exceed 

rated capacity of generator or damage will result.

  

 

 

Protect sensitive electronics

.  Some electronic equipment, such as computers and audio/video equipment, can be 

damaged by small fluctuations in the flow of power. Use a surge suppressor for any voltage-sensitive electronic 
equipment you will be powering with the generator. 

 

Wet conditions.

  DO NOT operate the generator or handle any electrical equipment while standing in water, while 

barefoot, while hands are wet, or while in the rain or snow.  Electric shock may result. 

 

Ground fault circuit interrupter.

  Always use a ground fault circuit interrupter (GFCI) protected extension cord (or outlet, 

if generator is equipped) in damp or highly electrical conductive areas and on construction jobsites to prevent electrical 

shock. 

 

Electrical cords.

  Use only UL-listed, outdoor-rated, three-prong extension cords of the proper size.  All extension and 

appliance cords must be in good condition and not worn, bare, frayed, or otherwise damaged.  Use of inadequate or 
damaged electric cords can cause electric shock or fire. 

 

Avoid contact

.  Avoid contact with bare wires, terminals, connections, etc., while the unit is running.   

Summary of Contents for 750134

Page 1: ...ATE THE GENERATOR FROM UTILITY POWER via a UL listed transfer switch installed by a licensed electrician Otherwise back feed from the generator into the power grid could kill utility workers Fire Expl...

Page 2: ...Hazard Signal Word Definitions 2...

Page 3: ...Power Source 15 5 Selecting a Suitable Site 17 6 Grounding the Generator 19 7 Battery Installation 20 8 Wheel Kit Assembly 21 9 Propane Tank Connection 23 Operation 1 General Safety Rules for Operatio...

Page 4: ...ical devices and may also result in fire You can power this generator with gasoline or propane However there are special initial hook up requirements for propane See the Specifications section of this...

Page 5: ...this product for its intended use and assumes liability therein Contact Powerhorse Product Support at 1 866 443 2576 for any questions about the appropriate use of this generator Warranty Registration...

Page 6: ...y Run Time 50 Load Propane Tank Size Run Time 50 Load Pressure Range 3 9 gallon 15L 10 6 hours 20 lb or 30 lb 9 1 Hours 2 2 lbs hr or 13 6 Hours 2 2 lbs hr 7 11 inches of water column 120 240 Volt Rec...

Page 7: ...95119 Choke Decal 1 4 796376 Starting Instruction Decal 1 5 795136 Handle Decal 1 6 795126 Shock Fire Decal 1 7 795124 Ethanol Decal 1 8 795127 CPSC Decal 1 9 795123 Fire Overheating Warning 1 10 7826...

Page 8: ...Safety Label Locations 8 17 14 1 2 5 3 4 6 7 8 9 10 11 12 16 13 15 18 19...

Page 9: ...grip Reference 7 Fuel Gauge Fuel level indicator for gas tank Reference 8 Control Panel An electrical device that contains receptacles switches and other electrical devices Reference 9 Propane Tank H...

Page 10: ...witch Switch actuated by a key to start and stop the engine Reference 4 Circuit Breaker 8A 12V DC Electrical device that is designed to protect the circuit from excessive current Reference 5 12V DC 8A...

Page 11: ...portable power source or b connect to a building as a back up power source 5 Selecting a site for using the generator 6 Grounding the generator 7 Battery installation 8 Wheel kit assembly 9 Propane ta...

Page 12: ...attage is not given on the device s nameplate the wattage may be calculated by multiplying the nameplate voltage by nameplate amperage Watts Volts X Amps Example conversion to watts 120 Volts X 5 Amps...

Page 13: ...all electrical devices you will be powering at the same time with the generator 2 List the greater of the running or starting wattage next to each device as obtained from the devices nameplate or Tabl...

Page 14: ...ote All propane tanks produce gas pressure in excess of 11 water column Introduction of gas pressure into the generator in excess of 11 water column will permanently damage this product and void the w...

Page 15: ...cy power needs If your generator will be connected to your building s electrical system it MUST ALWAYS be isolated from the utility power grid with a UL listed transfer switch installed by a licensed...

Page 16: ...es that are located at a distance from the generator However use only UL listed outdoor rated grounded extension cords of the proper size Use Table 2 below to choose an adequately sized extension cord...

Page 17: ...y from all air intakes Never run the generator inside any closed or semi enclosed spaces even if outdoors including homes garages basements sheds or boxes These spaces can trap poisonous gases even if...

Page 18: ...ustible materials to catch on fire Make sure your generator s exhaust system is at least 7 feet from all combustible materials and buildings structures The engine is equipped with a spark arrester if...

Page 19: ...the clamp to the generator grounding post which is located on the base of the generator frame to the right of the battery location 4 DO NOT connect the generator grounding post to a water pipe or a g...

Page 20: ...void shock and contact with the acid and to prevent any sparking that could lead to an explosion ALWAYS follow the general battery safety rules and instructions listed below General Battery Safety Rul...

Page 21: ...Slide 1 Axle into the end of the Wheel 1 2 Slide 1 Axle Washer onto the Axle 3 Slide the Axle Wheel and Washer assembly into the Frame 4 Insert 1 Hairpin in the holes on that end of the Axle to secure...

Page 22: ...22 Installing bushings into handle 1 Insert 2 Bushings into Handle Installing the handle 2 Attach 1 Handle to 1 Generator Frame Secure using 2 M8 x 40mm Flange Bolt and 2 M8 Flange Nut Bushing Handle...

Page 23: ...w pressure regulator on the generator The pressure reducing regulator also ensures that the proper fuel pressure of 7 11 inches of water column is being supplied to the low pressure regulator on the g...

Page 24: ...ained adults should set up and operate the generator DO NOT let children operate Intended use Carefully read about and understand the intended use of this generator DO NOT use for other purposes as un...

Page 25: ...equipment while standing in water while barefoot while hands are wet or while in the rain or snow Electric shock may result Ground fault circuit interrupter Always use a ground fault circuit interrupt...

Page 26: ...e and retain static electric charge as can objects made of conductive material e g metal water if they are not electrically grounded The static electric charge on an object such as a human body or pla...

Page 27: ...c shock hazard Always ensure generator is properly grounded to prevent electrical shock Perform scheduled maintenance as needed Make sure that any regular maintenance has been performed as prescribed...

Page 28: ...Before starting review the following general safety precautions for fueling a Never pump gasoline directly into the generator s gas tank at a gas station high velocity flow from the pump could result...

Page 29: ...s splashes immediately a If possible move the generator away from spilled gasoline on the ground b Wipe up spilled gasoline and wait 5 minutes for excess gasoline to evaporate before starting engine c...

Page 30: ...an odorant added rotten egg sulfur smell that will aid in the detection of more dangerous quantities of leaking gas Note Propane is heavier than air and tends to settle in low areas Smell next to the...

Page 31: ...ap if engine is running or still hot Let cool at least 2 minutes b Check engine oil level each time you refuel c Change oil after the first 20 operating hours and at least every 100 operating hours th...

Page 32: ...DO NOT connect any loads 2 Use data meter on control panel to check generator output or use a voltage meter to check output voltage at the generator s outlets receptacles 3 Measured voltage should be...

Page 33: ...as refrigerators freezers air conditioners or small hand tools one at a time Let each motor stabilize before connecting the next device b Connect any lights you are planning on powering Connect voltag...

Page 34: ...ghts even if the generator s fuel tank is empty Residual fuel in the tank could ignite Away from extreme high or low temperatures Note DO NOT store with battery charger always connected Batteries that...

Page 35: ...erator and will void the warranty Transporting Ensure the engine switch is OFF Ensure the fuel valve is OFF DO NOT leave generator inside an enclosed vehicle for an extended period of time and or oper...

Page 36: ...end of generator to roll generator towards desired location WARNING The generator is heavy You can be injured when trying to lift it without assistance It can crush and cause serious injury if it drop...

Page 37: ...h a Engine speed too high a Bring generator to a qualified technician for adjustment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Power Load Plannin...

Page 38: ...e exhaust system fuel tanks or fuel lines Carbon monoxide poisoning fire or explosion could result Guards DO NOT operate generator unless all guards and cover shields which prevent access to moving pa...

Page 39: ...e on a dry surface under an open canopy like structure CO alarms Ensure that working battery operated or battery back up carbon monoxide alarms are used in any dwelling structure that is in close prox...

Page 40: ...upply smell for gas or bad odor before starting engine If you do smell gas or a bad odor DO NOT start engine DO NOT light a match DO NOT flip on an electrical switch Exit area immediately and call pro...

Page 41: ...oline shut off valve is in the OFF position Turn off propane tank valve as applicable Prevent accidental starting When generator is not in use remove spark plug wire in order to ensure that generator...

Page 42: ...opened and closed by operating the choke lever manually Move choke lever to the left toward CLOSED to enrich the mixture for cold starting 4 Engine Switch Engine Key Switch Turn the engine switch to S...

Page 43: ...ead Clean After every 500Hrs 2 Fuel tank and filter Clean Every 2 years replace if necessary 2 Fuel tube Check Every 2 years replace if necessary 2 Engine oil recommendations CAUTION Engine damage The...

Page 44: ...Spark plug removal cleaning and replacement Proper spark plug clearance ensures the engine s normal running 1 Remove the spark plug cap 2 Remove the spark plug using the supplied spark plug wrench WA...

Page 45: ...t up if too much oil is left in the air cleaner element 4 Re install the air cleaner element and the cover Note Do not use pressurized air or solvents to clean the filter Pressurized air can damage th...

Page 46: ...connect spark plug wire and remove spark plug using provided spark plug wrench 6 Add one teaspoon oil through spark plug hole 7 Place rag over spark plug hole and turn starter or pull the recoil a few...

Page 47: ...zed to help correct air fuel mixture at altitude To order a high altitude kit or if you have additional questions go to www northerntool com or contact us at 1 866 443 2576 Powerhorse Please note engi...

Page 48: ...750134 Parts Explosion Rev B 1 48...

Page 49: ...3 Kit 11 Kit 14 Kit 19 BOLT M6X12 6 56 Kit 6 HANDLE DAMPING BRACKET 2 22 Kit 14 DUSTPROOF SHEET 1 57 Kit 8 CONNECTING PIPE 1 23 Kit 14 BRACKET AIR CLEANER 4 58 Kit 8 MANUAL CHOKE ASSY 1 24 Kit 3 PACKI...

Page 50: ...750134 Parts Explosion Rev B 1 50 Kit 1 Kit 2 Kit 3 Kit 4 Kit 5 Kit 6 Kit 7 Kit 8 Kit 9 Kit 10 Kit 11 Kit 12 Kit 13 Kit 14 Kit 16 Kit 17 Kit 18 Kit 19 Kit 20 Kit 15...

Page 51: ...795668 HANDLE KIT 1 8 797247 TANK KIT 1 9 795684 TANK BOLT KIT 1 10 795675 AVR KIT 1 11 797248 GROUNDING BOLT KIT 1 12 797249 BRUSH AND TERMINAL BLOCK KIT 1 13 795687 GENERATOR STUD BOLT KIT 1 14 795...

Page 52: ...797263 Engine Parts Explosion Rev B 1 52...

Page 53: ...t 11 COVER ASSEMBLY CRANKCASE 1 57 Kit 8 IGNITION COIL ASSY 1 19 N A CYLINDER HEAD 1 58 BOLT M6X25 2 20 N A VALVE IN 1 59 Kit 10 PACKING INTAKE 1 21 N A VALVE EXHAUST 1 60 INSULATOR CARBURETOR 1 22 N...

Page 54: ...RECOIL KIT 1 4 795597 DRAIN BOLT KIT 1 5 797256 FUEL LINE KIT 1 6 795602 AIR CLEANER KIT 1 7 797257 OIL LEVEL KIT 1 8 797258 IGNITION COIL KIT 1 9 795596 RECOIL STARTER FAN KIT 1 10 798145 CARBURETOR...

Page 55: ...ion of Powerhorse Powerhorse will not provide for replacement of complete products due to defective parts Any costs incurred due to replacement or repair of items outside of a Powerhorse approved faci...

Page 56: ...56 Distributed by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in China...

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