Powerhorse 1577149 Owner'S Manual Download Page 32 | Manualshive

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32

FIG0

4697

Parts Explosion- Models 1577149, 1577249- Rev A.3

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Summary of Contents for 1577149

Page 1: ...Delivery FIRST Inspect for missing or damaged components See Initial Set Up Installation section for where to report missing or damaged parts Add Engine Oil Engine is shipped without oil See Engine Manual section of this manual for instructions on capacity and viscosity recommendations Replace Temporary Pump Oil Plug Pump is shipped with oil but with temporary shipping plug Check pump oil level be...

Page 2: ...Rules for Operation 17 Preparing for Operation 18 Check Add Oil to Pump 18 Check Add Engine Oil 19 Inspect Fuel System Check for Leaks 20 Connect Hoses Water Supply and Spray Nozzle 20 Prime the Water Supply 22 Set Up for Chemical Spray if desired 22 Start Up Procedures 23 Start the Engine to Power the Pump 23 Apply Cleaning Chemical If Desired 23 Begin High Pressure Spray 24 Shutdown 25 STORAGE 2...

Page 3: ... 32 PARTS LIST MODELS 1577149 1577249 REV A 3 33 PUMP EXPLODED VIEW REV A 3 34 PUMP PARTS LIST REV A 3 35 PUMP KIT PARTS LIST REV A 3 36 ENGINE EXPLODED VIEW 1577149 REV A 3 37 ENGINE PARTS LIST 1577149 REV A 3 38 ENGINE KIT PARTS LIST 1577149 REV A 3 39 ENGINE EXPLODED VIEW 1577249 REV A 3 40 ENGINE PARTS LIST 1577249 REV A 3 41 ENGINE KITS PARTS LISTS 1577249 REV A 3 42 ENGINE MANUAL 43 LIMITED ...

Page 4: ... safety apparel includes waterproof insulated gloves and non slip protective footwear Cleaning chemicals may require the use of respiration mask refer to chemical label for further instruction Adult control only Only trained adults should set up and operate the pressure washer Do not let children operate Under The Influence Never operate or let anyone else operate the pressure washer while fatigue...

Page 5: ... 208CC DIMENSIONS COMPONENTS Length 27 5 27 5 Width 23 23 Height 38 5 38 5 Weight 75lbs 80lbs Pump Oil Capacity 4 oz 4 oz SUPPLIES REQUIRED not included Engine Oil Refer to the Engine Manual section Refer to the Engine Manual section Pump Oil shipped with oil but refills required SAE 30 non detergent pump oil 35605 SAE 30 non detergent pump oil 35605 Battery N A 12 Volt 10 Ah Max Dimensions 6 1 8 ...

Page 6: ...njector Push chemical hose onto injector to route chemical from chemical bucket into pump 8 Thermal Protector Valve that regulates water temp in the pump 9 Engine The air cooled engine powers the pump 10 Gun Holder Store gun here 11 Nozzles Change nozzles for different spray patterns 12 Handle Designed for easy cart movement 13 Hose Attach couplers to gun and water outlet 14 Spray Gun Source of pr...

Page 7: ...uation which if not avoided will result in death or serious injury WARNING orange indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION yellow used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury CAUTION yellow without the safety alert symbol is used to address practices not re...

Page 8: ... are in place and in good condition If a safety label is missing or not legible order new labels from Powerhorse Product Support at 1 866 443 2576 On Product Warning Labels Location Part numbers Description 1 788935 Fuel Fire Explosion 2 788936 Burn Hazard 3 788937 Poisonous Gas 4 789002 Warnings ...

Page 9: ...9 Safety Decals To order replacement safety labels call Powerhorse Product Support at 1 866 443 2576 ...

Page 10: ...or a diagram of the pressure washer and its components For missing or damaged components contact Product Support at 1 800 270 0810 If complete fill out product serial number information See Limited Warranty section of this manual Engine Pump Base Handle Leg Pressure Hose Lance Spray Gun Wheel Hardware Bag Base Tube Battery Bracket Only on Model 1577249 ...

Page 11: ...t 1577149 Qty 6 1577249 Qty 2 Part 82015 5 16 x 2 Carriage Bolt Qty 2 Part 82233 Grommet 1577149 Qty 5 1577249 Qty 6 Part 35198 Nozzles Qty 2 Part 781025 T Handle Knobs Qty 2 Part 38578 Rubber Foot Qty 2 Part 2215 Breather Plug Tube with Dipstick Qty 1 Part 785819 Suction Hose w Strainer Qty 1 3 4 x 4 Bolt Qty 2 Part 82230 3 4 Lock Washer Qty 2 Part 82041 3 4 Thick Nut Qty 2 Part 82040 Hardware Ba...

Page 12: ... 3 Bolt the rubber bumpers feet to the leg of the pressure washer cart using 2 5 16 18 x HHSF Flange Bolts 82015 2 5 16 18 Flange Nut 82019 Wheel to Base Assembly 4 Install wheels on the pressure washer base using 2 3 4 x 4 Bolts 82230 2 3 4 10 Thin Nut 2 3 4 Thick Nut 82040 2 3 4 Lock Washers 82041 Repeat the process as pictured to install the wheel on opposite side Check that wheels turn freely ...

Page 13: ...6 Grommet 35198 Mounting Engine to Base 7 Mount engine to cart assembly using 1 Engine Pump 4 16 18 Flange Nut 82019 4 5 16 18 X 1 1 2 Flange Bolts 82017 Insert flange bolt from underneath base of the cart Tighten flange nuts to the bolts fastening engine to cart Replace Shipping Plug with Dipstick 8 Remove shipping plug from the pump and replace with the supplied dipstick 9 Attach chemical hose t...

Page 14: ...Battery Safety Rules ALWAYS use eye protection and protective clothing when handling batteries NEVER smoke or work near sparks or other sources of ignition NEVER touch both battery terminals at the same time with your hand or any non insulated tools If battery acid contacts skin or clothing flush immediately with water and neutralize with baking soda 11 Connecting the Battery Always connect the ca...

Page 15: ...asher by the bumper and handle Do not use the pump or engine as a lifting point WARNING Lifting hazard The pressures washer is heavy It can crush and cause serious injury if it rolls out of control or tips over Follow the instructions below for safely moving the pressure washer Outdoor Use Only 1 Never run the pressure washer in an enclosed or partially enclosed location such as a building garage ...

Page 16: ...ler system to allow for installation inside an enclosure This could cause heat build up and increased exhaust back pressure resulting in possible exhaust leakage or damage to the pressure washer 1 The exhaust gas from your pressure washer is extremely hot and can cause combustible materials to catch on fire 2 Make sure the engine is at least 7 feet from all combustible materials and buildings stru...

Page 17: ...ssurize system quickly if needed Instruct all operators The pressure washer s owner must instruct all operators and potential renters in safe set up and operation Do not allow anyone to operate the pressure washer who has not read the Owner s Manual and been instructed on its safe use Adult control only Only trained adults should set up and operate the pressure washer Do not let children operate P...

Page 18: ...essure washer shut off the engine and get to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning Put on Personal Protective Gear WARNING Personal Protective Gear Use personal protective gear to prevent Eye and skin injection injury from high pressure spray Eye injury from flying debris 1 Wear waterproof gloves safety glasses with side and top protection face protection and pro...

Page 19: ... never indoors Fuel vapors can ignite if they collect inside and enclosure and explosion can result 3 Stay away from all sources of heat sparks and flames Do not smoke 4 Never pump fuel directly into the gas tank at a gas station it could cause a static electric spark Follow these steps to avoid static electric sparking during fueling Use an approved portable container to transfer fuel to the pres...

Page 20: ...gular maintenance has been performed as prescribed in this manual in the Maintenance Schedule Summary section Refer to the Engine Manual section for engine maintenance instructions Connect Hoses Water Supply and Spray Nozzle Position pressure washer for use For detailed instruction on positioning your pressure washer for use turn to the Initial Set Up section of this manual and reference Step 3 Se...

Page 21: ...Color of Nozzle Spray Angle Used For Red 0 Highest Impact Yellow 15 Tough Stains Stripping Green 25 General White 40 Light Cleaning Black Low pressure 65 Chemicals Please call Powerhorse Customer Service to order additional nozzles NOTE You must use the low pressure black nozzle for spraying chemicals Attach Nozzle to Spray Gun WARNING Depressurize First Any time you remove install change a nozzle...

Page 22: ...ses through the pump CAUTION Chemicals Containing Muriatic Acid Certain chemicals such as bleach or those containing muriatic acid will cause pump damage if introduced upstream through the pump s water inlet It mixes the cleaning chemical into a low pressure spray Cleaning chemicals applied under low pressure adhere better to the surface being cleaned allowing the formula time to react and remove ...

Page 23: ... Spray on the previous page 2 Make sure the low pressure BLACK nozzle is attached before beginning to spray chemicals Only the low pressure black nozzle will allow chemicals to be drawn through the chemical injector into the water stream 3 Apply chemicals by squeezing the spray gun trigger The chemical injector will draw the chemical into the water stream 4 Apply chemicals evenly to the cleaning s...

Page 24: ...ous flying objects that can cause personal injury or property damage Do not spray brittle surfaces or breakable fragile or unsecured objects such as o stucco or laminar flagstone o some painted surfaces o windows or glass doors because they may break o light fixtures flowerbeds mailboxes o unsecured lightweight objects Procedure 1 Put on the high pressure spray nozzle always relieve system pressur...

Page 25: ...intentional release of high pressure spray Shutdown Stop the engine using the following steps WARNING Injury Never disconnect the high pressure hose from the pump or spray gun while the system is pressurized Relieve pressure by squeezing the spray gun trigger after the engine is turned OFF 1 Turn engine OFF 2 Turn water supply OFF 3 Actuate spray gun trigger to relieve system pressure 4 Remove gar...

Page 26: ...orage area away from sources of heat flame or sparks A hot engine can ignite flammable materials Always let engine cool at least five minutes before storing Prepare Pressure Washer for Freezing Conditions If you will be storing the pressure washer in freezing temperatures you must properly prepare the pressure washer to prevent water from freezing in the system WARNING Freezing Conditions Do not a...

Page 27: ...dd fuel stabilizer to fuel tank c Run pressure washer with high pressure hose at least 5 minutes after adding stabilizer to allow it to enter the fuel system d Shut off engine 2 Lubricate cylinder and piston a Disconnect spark plug wire and remove spark plug b Add one teaspoon oil through spark plug hole c Place rag over spark plug hole and slowly pull the recoil a few times to lubricate the combu...

Page 28: ...ules Read and follow these safety rules whenever you will be servicing the pressure washer Turn off relieve pressure first Always turn off pressure washer and relieve system pressure before inspection or maintenance Remove spark plug or spark plug wire to prevent accidental starting Fuel valve off Turn fuel shut off valve to OFF position before transporting or servicing the pressure washer Replace...

Page 29: ... 2 Check and clean the nozzle orifice Inspect Fuel System Inspect the engine fuel system and check for leaks before each use Do not start pressure washer until all needed repairs have been completed WARNING Filter Disposal Gasoline fuel is highly explosive and fuel leaks can result in fire or explosions You can be burned and seriously injured if the fuel system is not properly hooked up or there i...

Page 30: ...e inoperable because repairs are required Powerhorse Product Support will assist in these repairs as needed but if an inoperable pressure washer creates a major expense to your business then we strongly recommend the following Have a staff person become familiar with the mechanical operation of the pressure washer and capable of making minor repairs and performing all preventative maintenance proc...

Page 31: ...h in the ON position Spark plug wire not attached Attach spark plug wire to spark plug LOW SURGING PRESSURE Causes Solutions Insufficient water supply Increase water flow Check for kinked or pinched hose Plugged inlet screen Pull out and clean screen carefully Need to use high pressure nozzle Change to the green nozzle Plugged nozzle Remove nozzle check for blockage Worn nozzle Replace nozzle Leak...

Page 32: ...32 FIG04697 Parts Explosion Models 1577149 1577249 Rev A 3 ...

Page 33: ... 1 All 8 789703 Powerhorse 208cc Engine Recoil 1 1577149 788704 Powerhorse 208cc Engine Electric Start 1 1577249 9 789459 Pump 2 5 GPM 3000PSI Easy Start 1 All 10 788421 Base 1 All 11 788529 Leg 1 All 12 788568 Base Tube 1 All 13 788569 Handle 1 All 14 788911 Battery Bracket 1 1577249 15 788800 Billboard Decal 1 All 16 780841 High Pressure Hose x 25 22mm Coupler 1 All 17 777165 Chemical Hose Sold ...

Page 34: ...34 Pump Exploded View Rev A 3 ...

Page 35: ... Kit 7 1 14 Outlet plug Kit 5 4 45 Socket head screw M8X50 N A 4 15 Oil seal Kit 2 3 46 Adjusting screw Kit 8 1 16 O ring 15X2 2 Kit 2 3 47 Adjusting screw plug Kit 8 1 17 Spacer Kit 2 3 48 O ring 15X2 5 Kit 8 1 18 O ring 21 8X1 9 Kit 2 3 49 Back up ring 8 4X5 3X1 2 Kit 8 1 19 Water seal Kit 2 3 50 O ring 5 2X1 9 Kit 8 1 20 Compaction washer Kit 2 3 51 Spring holder Kit 8 1 21 Inlet plug N A 3 52 ...

Page 36: ...seat 1 34 Outlet nut M22 1 5 14 1 5 Valve Cap Kit 14 Outlet plug 1 782839 4 32 O ring 14 2X1 9 1 35 Back up ring 9X6 2X1 2 1 36 O ring 6X1 78 1 37 Back water valve core 1 6 Inlet Flange Kit 39 Inlet water seal 1 782840 1 40 Inlet water body 1 7 Inlet Kit 42 Inlet swivel nut 1 782841 1 43 Clip ring 1 44 Water filter 1 8 Unloader Kit 46 Adjusting screw 1 782842 1 47 Adjusting screw plug 1 48 O ring ...

Page 37: ...37 Engine Exploded View 1577149 Rev A 3 ...

Page 38: ...ase Cover 1 42 N A Camshaft Assembly 1 43 N A Pin Dowel 2 44 N A Bolt 6 45 N A Gasket Cylinder Head 1 46 N A Bolt 4 47 783127 Spark Plug 1 48 N A Rod Push 2 49 N A Shroud 1 50 Kit 1 Kit 8 Kit 10 Bolt 13 Ref Part Description Qty 51 Kit 8 Packing Head Cover 1 52 Cover Comp Cylinder Head 1 53 N A Wind Shield Comp 1 54 N A Bolt 1 55 N A Flywheel Assembly 1 56 Kit 1 Fan Recoil starter 1 57 Pulley Start...

Page 39: ...6734 Recoil Fan Kit 1 2 789690 Air Filter Kit 1 3 789691 Fuel Cap Kit 1 4 789262 Fuel Cap Kit 1 5 789692 Tank Kit 1 6 789693 Muffler Kit 1 7 789694 Carburetor Kit 1 8 789695 Valve Cover Kit 1 9 789696 Ignition Coil Kit 1 10 787154 Ducar Amplifier Kit 1 11 783126 Drain Bolt Kit 2 ...

Page 40: ...40 Engine Exploded View 1577249 Rev A 3 ...

Page 41: ... A Bolt 4 47 783127 Spark Plug 1 48 N A Rod Push 2 49 N A Shroud 1 50 Kit 1 Kit 8 Kit 10 Kit 12 Bolt 13 Ref Part Description Qty 51 Kit 8 Packing Head Cover 1 52 Cover Comp Cylinder Head 1 53 N A Wind Shield Comp 1 54 N A Bolt 1 55 N A Flywheel Assembly 1 56 Kit 1 Fan Recoil starter 1 57 Pulley Starter 1 58 Nut 1 59 Kit 9 Ignition Coil Assembly 1 60 N A Clip 2 61 Kit 9 Kit 14 Bolt 2 62 Kit 7 Packi...

Page 42: ...9691 Vent Hose Kit 1 4 789262 Fuel Cap Kit 1 5 789692 Tank Kit 1 6 789693 Muffler Kit 1 7 789694 Carburetor Kit 1 8 789695 Valve Cover Kit 1 9 789696 Ignition Coil Kit 1 10 787154 Ducar Amplifier Kit 1 11 783126 Drain Bolt Kit 2 12 789699 Starter Control Box Kit with key 1 13 789700 Battery Cable Kit 1 14 789701 Starter Motor Kit 1 ...

Page 43: ...43 Engine Manual CAUTION ...

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Page 51: ...the sole decision of Powerhorse Powerhorse will not provide for replacement of complete products due to defective parts Any costs incurred due to replacement or repair of items outside of a Powerhorse approved facility is the responsibility of the buyer and not covered under warranty Transportation costs to and from service center is the responsibility of the customer In addition to the normal war...

Page 52: ...52 Assembled by Northern Tool Equipment Company Inc Burnsville MN 55306 NorthernTool com ...

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