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8

2 HP - 5 HP Scroll Enclosure Air Compressors

Maintenance Schedule (see Pump Manual for “How To” Instructions)

Operating Hours

Item

Action needed

500

2500

5000

10,000

20,000

Remarks

Receiver

Drain moisture

Daily

If equiped with an Electric 

Drain, test daily

Cartridge Filter

Clean, Replace

Part # ST073921AV

Ventilation Screen

Clean

Blower Fan

Clean

Fan Duct

Clean

Compressor Fins

Clean

Compressor

Regrease

(Every 5000 

hours for 145 

psig units)

Use genuine Powerex grease

Tip Seal Set

Replace

(Every 5000 

hours for 145 

psig units)

Heat Insulation Pipe

Replace

(Every 5000 

hours for 145 

psig units)

V-belt

Inspect, Replace

Readjust

Temperature Sensor

Confirm operation

Pressure Switch

Confirm operation

Magnetic Starter

Inspect

Replace if contact point is 

deteriorated

Safety Valve

Confirm operation

Pressure Gauge

Inspect

Ventilation Fan

Inspect

Replace if malfunctions

Inspect

Replace

Notes:

1.  Inspect and perform maintenance periodically according to maintenance schedule.
2.  The maintenance schedule relates to the normal operating conditions. If the circumstances and load condition 

are adverse, shorten the interval time and perform maintenance accordingly.
3.  Marked “Readjust” means the tension of the V-belt should be adjusted during the initial stage and inspected every 2,500 

hours afterwards; 57-65 lbs initially, then 45-50 lbs after run-in.

Summary of Contents for SES02

Page 1: ...e following symbols MAKE SURE EVRYONE OPERATING OR SERVICING THE COMPRESSOR READS AND UNDERSTANDS ALL The INFORMATION PROVIDED Danger indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Caution indicates a potentially minor or moderate...

Page 2: ...ng site Under some conditions the intake piping may facilitate the condensation of humidity in the intake air stream into liquid water The intake filters supplied by Powerex will not stop ingestion of liquid water by the pumps Liquid water going into the pumps will damage the pumps and void the warranty Always install drip legs with sufficient capacity to capture liquid water in the intake piping ...

Page 3: ...scharge pressure gauge 10 Check the operation of the pressure switch by opening the outlet valve and confirming the compressor starts at approximately 95 psig for low pressure units and 115 psig or high pressure units DAILY OPERATION 1 Stop the compressor by turning switch to the OFF position NOTE If the compressor rotates in reverse for more than five seconds the check valve needs to be cleaned o...

Page 4: ...30 31 32 33 34 35 36 37 38 39 40 41 42 43 54 44 53 45 46 47 49 50 51 4 X DIA 0 50 3 8 INCH FNPT AIR OUTLET 1 4 INCH FNPT TANK DRAIN MAIN POWER INLET 52 Scroll Unit Parts Breakdown Models SES02 SES12 SES03 SES13 SES05 SES15 SF120_PHA and SF130_PHA 2 HP 5 HP Scroll Enclosure Air Compressors Figure 2 ...

Page 5: ... 90 push connect ST119702AV ST119702AV ST119702AV 1 21 1 4 inch drain tube PS010300AV PS010300AV PS010300AV 2 0 ft 22 Corner angle ST185500AV ST185500AV ST185500AV 4 23 Temperature switch 115 psi AM003033AV AM003033AV AM003033AV 1 Temperature switch 145 psi AM003034AV AM003034AV AM003034AV 1 24 Sub panel SL305300AV SL305300AV SL305300AV 1 25 1 4 inch bulk head fitting PS006701AV PS006701AV PS00670...

Page 6: ...8 19 20 21 22 23 24 19 26 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 54 44 53 45 46 47 49 50 51 4 X DIA 0 50 3 8 INCH FNPT AIR OUTLET 1 4 INCH FNPT TANK DRAIN MAIN POWER INLET 52 Scroll Unit Parts Breakdown Models SES02 SES12 SES03 SES13 SES05 SES15 SF120_PHA and SF130_PHA Figure 2 Continued ...

Page 7: ...daptor plate gasket IP088200AV IP088200AV IP088200AV 1 52 1 4 20 screw ST074003AV ST074003AV ST074003AV 8 53 3 8 inch PTFE tube PS001800AV PS001800AV PS001800AV 1 ft 54 3 8 x 3 8 x 90 push connect ST119705AV ST119705AV ST119705AV 2 Parts unique to SF120_PHA SF130_PHA 2 13 gallon tank AR234800LN AR234800LN 1 3 Deep base SL305401AV SL305401AV 1 18 Motor pulley 50 Hz PU202623AV PU202626AV 1 35 Motor ...

Page 8: ...s for 145 psig units V belt Inspect Replace Readjust Temperature Sensor Confirm operation Pressure Switch Confirm operation Magnetic Starter Inspect Replace if contact point is deteriorated Safety Valve Confirm operation Pressure Gauge Inspect Ventilation Fan Inspect Replace if malfunctions Inspect Replace Notes 1 Inspect and perform maintenance periodically according to maintenance schedule 2 The...

Page 9: ...9 2 HP 5 HP Scroll Enclosure Air Compressors Maintenance Log Date Maintenance Required Maintenance Performed ...

Page 10: ...10 2 HP 5 HP Scroll Enclosure Air Compressors Electrical Diagram Single Phase Units 230 Volts Figure 3 ...

Page 11: ...11 2 HP 5 HP Scroll Enclosure Air Compressors Electrical Diagram Three Phase Units 208 230 460 575 Volts Figure 4 ...

Page 12: ... PE000210AV PS005834AV JP007716AV SES03084 460V 3P PE000101AV PE000204AV PS005834AV JP007702AV SES03085 575V 3P PE000101AV PE000203AV PS005847AV JP007702AV SES13086 230V 1P PE000103AV PE000207AV PS005834AV JP007716AV SF13087 230V 1P PE000102AV PE000207AV PS005834AV JP007716AV SF13085 230V 1P PE000102AV PE000207AV JP007716AV SF13097 230V 1P PE000103AV PE000208AV JP007716AV CW207560AV SF13095 230V 1...

Page 13: ...tip seals 5 Replace tank drain 6 Correct power connections 7 Check discharge piping Excessive noise or vibration 1 Drive belt has separated or flat spot 2 Motor has failed 3 Pump is damaged 4 Cooling air fan is touching fan guard 1 Replace drive belt 2 Replace motor 3 Fix or replace pump 4 Check air fan daily Compressor shuts down on high temperature 1 Room temperature is above 104 F 2 Inlet air d...

Page 14: ...14 2 HP 5 HP Scroll Enclosure Air Compressors Notes ...

Page 15: ...r any replacement Air End or Vacuum Pumps installed on a Powerex manufactured system or unit after any initial warranty period has expired or where another warranty does not apply for any reason Powerex warrants that the Air End or Vacuum Pumps shall be free of Defects for a period of thirty six 36 months from the date of shipment by Powerex or ten thousand 10 000 hours of use whichever comes firs...

Page 16: ...lation and use will comply with them Claims Any non warranty claims pertaining to the Products must be filed with Powerex within 6 months of the invoice date or they will not be honored Prices discounts and terms are subject to change without notice or as stipulated in specific Product quotations Powerex shall not be liable for any delay or failure arising out of acts of the public enemy fire floo...

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