background image

1

Cylinder (LP)

91000670

91000680

2

2

Cylinder (HP)

91947680

91947680

1

6

Cylinder head (LP)

91002691

91002691

2

7

Cylinder head (HP)

91002680

91002680

1

14

Elbow (Intercooler)

01415690

01415690

4

17

Tee union assembly

IP010400AV

IP010400AV

2

17-1

Elbow union assembly

96800261

96800261

1

18

Unloader cap

01052451

01052451

3

20

Intake joint (1)

01345691

01345691

1

21

Intake joint (2)

01346690

01346690

1

24

Spring guide set

91949694

91949694

3

27

Bolt (Cylinder head)

06137850

06137850

16

31

Bolt (Unloader cap)

06995831

06995831

30

33

Bolt (Cylinder)

06137130

06137130

12

34

Bolt (Bearing cap)

06137830

06137830

10

35

Crank case

91100680

91100680

1

36

Bearing cap

91101690

91101690

1

38

Filter (Crank case)

91348690

91348690

1

47

O-ring (Bearing cap)

01146690

01146690

1

50

Crank shaft

1

51

Flywheel pulley

01201590

91201690

1

52

Woodruff key

06600016

06600016

1

53

Hex nut

06994016

06994016

6

54

Washer (Intercooler)

06991512

06991512

1

57

Ball bearing (Bearing cap)

1

58

Ball bearing (Crank case)

1

59

Fan

91220690

91220690

1

60

Fan cover

91134690

91134690

1

61

Hexagon bolt (Fan)

06992817

06992817

1

62

Hexagon bolt (Flywheel)

06992833

06992833

1

63

Hexagon nut (Intake joint)

06382086

06382086

1

65

Connecting rod (LP)

2

66

Connecting rod (HP)

1

67

Piston set (LP)

91903670

91903680

2

67-1

Piston ring (LP)

91236671

91236681

2

68

Piston set (HP)

91910670

91910670

1

68-1

Piston ring (HP)

91930680

91930680

2

68-2

Wrist pin set (prepacked)

91924680

91924680

1

72

Intake filter set

91907590

91907690

1

72-1

Intake filter

91353690

91353690

1

78

O-ring (Intake pipe)

06630032

06630032

2

79

Inlet pipe

01407690

01407690

1

82

Bolt (Crankcase filter)

06131508

06131508

4

87

Unloader tube

01420690

01420690

1

96

Unloader tube

01419600

01419600

1

99

Wear pad, valve

01301691

01301691

3

108

Intercooler Joint

91403690

91403690

1

109

O-ring ( Intercooler Joint )

06639906

06639906

3

110

Connecting Pipe 

91402680

91402680

1

120

Bolt ( Intercooler)

01435692

01435692

4

131

Cover Bracket

01413690

01413690

2

143

O-ring ( Connecting Pipe )

06632825

06632825

2

145

O-ring ( Connecting Pipe )

06632835

06632835

1

157

Hex bolt ( Intercooler )

06996460

06996460

6

165

Nut ( Intercooler )

06994015

06994015

6

171

Connecting Pipe Set ( 1 )

01914590 

01914690 

1

172

Connecting Pipe Set ( 2 )

01915590

01915690

1

173

Intercooler

91404690

91404690

4

174

Intercooler Flange ( 1 )

91405690

91405690

2

175

Intercooler Flange ( 2 )

91406690

91406690

2

176

Gasket ( Intercooler )

01432690

01432690

6

193

Fan Guard

01135690

01135690

2

195

Bolt ( Intake Joint 1 )

01343690

01343690

1

196

Bolt ( Intake Joint 2 )

01344690

01344690

2

197

Lip seals wrist pin

97191000

97191000

6

200

Unloader Set

91932681

91932681

3

500

Gasket Set ( LP )

91936670

91936680

2

550

Gasket Set ( HP )

91937681

91937681

1

600

Valve Set with Gasket ( LP )

91934691

91933681

2

650

Valve Set with Gasket ( HP )

91934683

91934683

1

Crank shaft set (Includes 50, 57, 58, 65 & 66)

91917680

91917680

1

19

Oilless Reciprocating Air Compressor Pumps

Ref.

Part Numbers For Models

No.

Description

OPT100

OPT150

Qty

Summary of Contents for Medical Packing System MPD

Page 1: ...ature It s microprocessor controlled with user programmable output range alarm and calibration The NEMA enclosure is protected by a polymer viewing cover CARBON MONOXIDE MONITOR ALARM The carbon monox...

Page 2: ...maximum allowable working pressure 9 Never attempt to adjust ASME safety valve Keep safety valve free from paint and other accumulations Never attempt to repair or modify a tank Welding drilling or a...

Page 3: ...ng is provided and sealed for this portion of installation 5 Locate and attach intake inline air filter to outside source air or header Flex line is provided when attaching intake of compressors to ri...

Page 4: ...e been read and understood before continuing 2 Remove any shipping materials brackets etc 3 Confirm that the electric power source and ground have been firmly connected 4 Be sure all pressure connecti...

Page 5: ...ance schedule relates to the normal operating conditions If the circumstances and load condition are adverse shorten the cycle time and do maintenance accordingly 3 The tension of the V belt should be...

Page 6: ...lity Call 1 888 769 7979 7 Pressure Gauge Consult factory for number 1 8 Auto Tank Drain Electric ACO100100 1 Float ACO100200 1 9 Isolation Mounts Consult factory for parts and availability Call 1 888...

Page 7: ...4 60 CFM MFP 060 362 1 70 CFM MFP 070 382 1 100 CFM MFP 110 382 1 1 4 220 CFM MFP 220 3A2 See Filter System Manual for details and replacement elements 1 2 3 4 Dryer Filter Parts List Ref No Descripti...

Page 8: ...ry to properly filter and purify the air to meet minimal specifica tions for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7 1 1966 OSHA 29 CFR 1910 134 and or...

Page 9: ...TER The hourmeter on the oilless compres sor indicates the actual number of hours the unit has been in operation The hourmeter is also used to deter mine maintenance and service timing An hourmeter mu...

Page 10: ...30 2 3 8 3 3 7 13 4 17 8 18 9 6 4 43 13 8 Bx1 OPT 050 5 11 4 5 3 18 3 21 9 25 9 7 9 43 16 9 Bx2 OPT 100 71 2 10 12 2 6 3 20 0 21 6 29 7 8 4 55 18 3 Bx2 OPT 150 15 12 2 6 3 20 0 21 6 29 7 8 4 55 19 6 B...

Page 11: ...r less Pressure Gauge Inspect Every 2 500 hrs or less Inspect Replace NOTES 1 Inspect and perform maintenance periodically according to maintenance schedule 2 The maintenance schedule relates to the n...

Page 12: ...surface if foreign matter sticks 5 Clean the whole valve set taking care not to damage seat surface and remove dust 6 If viton seals upper and lower reach inspection time replace them Even if its not...

Page 13: ...Replace if it is swollen by scuffing the aluminum cylinder 3 Replace if several vertical scratches are side by side at a narrow distance NOTE Blackish streaks you can feel with your nail or finger ar...

Page 14: ...REASSEMBLE Pay attention to the fit of the piston and wrist pin fit There should be no axial play or looseness in the wrist pin area NOTE Do not separate piston from connecting rod when inspecting pi...

Page 15: ...iston on two stage pumps remove piston and then insert retention sleeve having the same diameter of piston pin or pis ton to small end of connecting rod If not you may drop or lose needles from the be...

Page 16: ...l seal into the small bear ing end horizontally 5 Press the oil seal with a C clamp into the small bearing end 6 Repeat on opposite side 7 Apply a small volume of adhesive at several points 8 Remove t...

Page 17: ...g shaft 3 Bearing at wrist pin Check for breakage of needle bearing and damage of cage DISASSEMBLING CRANKSHAFT SET 1 Disassemble cylinder head cylinder and piston 2 Remove bolts from bearing cap and...

Page 18: ...11 Oilless Reciprocating Air Compressor Pumps Notes...

Page 19: ...12 Oilless Reciprocating Air Compressor Pumps Figure 24 Replacement Parts Illustration for OPS010...

Page 20: ...1 47 O ring 01146550 1 50 Crank shaft 1 51 Flywheel pulley 91201551 1 52 Parallel pin 01271550 1 57 Ball bearing bearing cap 2 62 Hex blot fan flywheel 06992857 1 65 Connecting rod w bearings 1 67 Pi...

Page 21: ...14 Oilless Reciprocating Air Compressor Pumps Figure 25 Replacement Parts Illustration for OPS030...

Page 22: ...ruff key 06600013 1 53 Hex nut 06994016 2 57 Ball bearing bearing cap 1 58 Ball bearing crank case 1 59 Fan 91220560 1 60 Cover fan 91134560 1 61 Hex bolt fan flywheel 06992857 2 64 Liner connecting r...

Page 23: ...16 Oilless Reciprocating Air Compressor Pumps Figure 26 Replacement Parts Illustration for OPT050 197 197...

Page 24: ...Rod Set 1 66 Connecting Rod Set 1 67 Piston Set LP 91903680 1 67 1 Piston Ring LP 91236681 1 68 Piston Set HP 91910670 1 68 1 Piston Ring HP 91930680 2 68 2 Wrist Pin Prepacked 91924680 1 72 Intake F...

Page 25: ...Oilless Reciprocating Air Compressor Pumps 18 Figure 27 Replacement Parts Illustration for OPT100 and OPT150 197 197 171 172...

Page 26: ...0 2 68 2 Wrist pin set prepacked 91924680 91924680 1 72 Intake filter set 91907590 91907690 1 72 1 Intake filter 91353690 91353690 1 78 O ring Intake pipe 06630032 06630032 2 79 Inlet pipe 01407690 01...

Page 27: ...the products in this lit erature accurately however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products are merchan...

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