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© 2014 Power-Tronics, Inc. 

10 

 

Bench Check Procedures 

 

1. 

Wire up the PC1500 as shown in the figure below (PC1500BF shown, PC1500AF similar). 

 
2. 

Connect up two 120 volt 50 to 150 watt light bulbs in series to the F+ and F- Terminals 

(Use a 

single light bulb for PC1500AF models)

 
3. 

Install a temporary jumper wire between terminals C and D on TB1 Terminal Board. 

 
4. 

Turn the internal voltage adjustment on the PC1500 Phase Control fully Counter-Clockwise (Left) 
before beginning the testing procedures below. 

 
5. 

Input 208-240VAC fused at no more than 5A into the PC1500.  

The test light should be 

OFF

 
6. 

Slowly turn the internal voltage adjustment on the PC1500 Phase Control Clockwise (Right) until 
the lights glow.  

The test light should light to 

FULL

 Brightness.  

NOTE:  It may take several 

turns of the adjustment screw before the lights illuminate!

 

 
7. 

Slowly turn the internal voltage adjustment of the PC1500 Phase Control Counter-Clockwise 
(Left) until the lights go dark.  

The test light should be 

OFF

.  

NOTE:  It may take several turns 

of the adjustment screw before the lights go dark!

 

 
8. 

Turn off power and disconnect the PC1500 from your power source.  Inspect all electronic 
components on the PC1500 to ensure they are isolated from touching any part of the PC1500 
housing.

 

 

9. 

If you were able to successfully perform all of these tests, the PC1500 is good. 

 
 
 
 
 
 
 
 
 

 

2x 120V 50-150W 

Incandescent 

208-240VAC 

Jumper 

Internal 
Voltage 
Adjustment 

Fuse Replacement Information: 

PC500X:  
 

Rating:  5A @ 250VAC 

 

Qty:

 2 

 

PTI Part # 

5R3-403 

 

Cooper–Bussman Part #

 BK/GDB-5A 

PC1500: 
 

Rating:  100A @ 250VAC 

 

Qty: 2 

 

PTI Part # 

5R3-216

 

 

Cooper–Bussman Part #

 JJN-100 

Summary of Contents for PC1500 series

Page 1: ...vice and is specifically built to minimize failures and potential downtime The PC1500 Series is also capable of operation with Power Tronics wide variety of optional accessories which allow them to be remotely operated by dry contact switching or by a PLC controller The PC1500 Series Phase control is the latest upgrade to the PC1500A and PC1500B series of phase controls and replaces all previous P...

Page 2: ...al Description 3 Determining Application Sizing 4 PC1500BF Connection Diagram 6 PC1500AF Connection Diagram 7 Initial Setup and Commissioning 8 Optional Power Tronics Add On Modules 9 Bench Check Procedures 10 Installation Warranty Form 11 Product Warranty Certificate 12 ...

Page 3: ...itch in the DC portion of the phase control s wiring NEVER USE A DIGITAL FREQUENCY METER It can give a false reading Functional Description The PC1500 Series Phase Control is the result of over 20 years of engineering efforts and offers high demand features at a competitive price point The PC1500 is a proven design and is engineered to greatly simplify setup while offering extreme reliability When...

Page 4: ...te of your load 1 Control Field Voltage in DC Volts Generally given in full load Voltage on nameplates 2 Control Field Resistance in Ohms See Note Below 3 Connected Load Amperage in DC Amps Generally given in full load Amps on nameplates Using the specifications obtained from your connected load verify that your load fits the specifications from the chart or graph below Exciter full load voltage i...

Page 5: ...fference in reading your device has brush and ring contact problems and will need cleaning or maintenance before installing the PC1500BF Failure to correct brush and ring contact problems will result in severe damage to the phase control as well as possible PERMANENT damage to the slip rings themselves NEVER use emery cloth carborundum stones comm sticks or Tuner cleaner to dress or clean slip rin...

Page 6: ...control is 240VAC DO NOT input 277VAC into the PC1500BF Severe damage to the unit will result For use on 480V or higher systems connect the PC1500BF to an appropriate step down transformer to supply 240VAC to the PC1500BF Diagram Assumes a 208 240V Input Voltage For 480V or higher systems use a 31KVA or larger Transformer with a 240V Secondary NOTE It is not necessary to jumper terminals E and F i...

Page 7: ...ontrol is 240VAC DO NOT input 277VAC into the PC1500AF Severe damage to the unit will result For use on 480V or higher systems connect the PC1500AF to an appropriate step down transformer to supply 240VAC to the PC1500AF Diagram Assumes a 208 240V Input Voltage For 480V or higher systems use a 15KVA or larger Transformer with a 240V Secondary NOTE It is not necessary to jumper terminals E and F if...

Page 8: ...en altered 5 If you are using a remote voltage adjustment set it at 50 of adjustment 6 If you are using the PC1500BF on a synchronous motor bring the motor up to operating speed and turn on the phase control switch if used 7 Set the internal voltage adjustment to the desired voltage setting for the connected load by turning the adjustment screw clockwise right Note that the voltage adjustment is a...

Page 9: ...les below visit our online catalog at www power tronics com UIC200 Optical Interface Allows the PC1500 to be controlled externally by virtually any digital load sharing controller VAR controller genset controller or digital governor controller MP12 24 Motorized Potentiometer Allows the PC1500 to be externally controlled by older automated controllers using pulsed signals or dry contacts for contro...

Page 10: ... The test light should light to FULL Brightness NOTE It may take several turns of the adjustment screw before the lights illuminate 7 Slowly turn the internal voltage adjustment of the PC1500 Phase Control Counter Clockwise Left until the lights go dark The test light should be OFF NOTE It may take several turns of the adjustment screw before the lights go dark 8 Turn off power and disconnect the ...

Page 11: ...ion will result in a cancellation of your warranty coverage Filling out this form takes only minutes but will save hours or days later on if your product should require service Product Other options Serial Number Date of Installation Type of Generator Model Brush type Brushless AC Stator Information Wired for Volts Phase Hz Generator Configuration Lead Exciter Rotor Information Exciter field resis...

Page 12: ...ve part A repair request form must be sent in with the product before repairs will begin You can obtain this form by contacting Power Tronics Inc Send repairs to Power Tronics Inc 2802 Cobbler Ln Kerrville Texas USA 78028 Send in repairs only by UPS or FedEx USPS will NOT deliver to our facility Any one of the following conditions will void the warranty v Overheating of the power supply resistor o...

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