background image

GAS HYDRAULIC PUMP

Max. Capacity: 10,000 PSI

NOTE:

Read and carefully follow these instructions. Most problems with new equipment are caused by improper
operation or installation.

SAFETY PRECAUTIONS

WARNING:

To help avoid personal injury,

Hydraulic Hose

Before operating the pump, all hose connections must be tightened using the proper tools. Do not
overtighten. Connections should only be tightened securely and leak-free. Overtightening can cause
premature thread failure or high pressure fittings to split at pressures lower than their rated capacities.

Always shut off the electric motor before breaking any connection in the system.

Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut off the pump.
Never attempt to grasp a leaking pressurized hose with your hands. The force of escaping hydraulic fluid
could cause serious injury.

Do not subject the hose to potential hazard such as fire, sharp surfaces, extreme heat or cold, or heavy
impact. Do not let the hose kink, twist, curl or bend so tightly that oil flow within the hose is blocked or
reduced. Periodically inspect the hose for wear, because any of these conditions can damage the hose.

Do not use the hose to move attached equipment. Stress can damage the hose, causing personal injury.

Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not
come in contact with corrosive materials such as creosote-impregnated objects and some paints. Consult
the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to corrosive
materials can result in personal injury.

Pump

Do not exceed the PSI hydraulic pressure rating noted on the pump nameplate or tamper with the internal
high pressure relief valve. Creatng pressure beyond the rated capacity can result in personal injury.

Before replenishing the oil level, retract the system to prevent overfilling the pump reservoir. An overfill
can cause personal injury due to excess reservoir pressure created when cylinders are retracted.

Cylinders

Do not exceed the rated capacities of the cylinders. Excess pressure can result in personal injury.

Do not set poorly balanced or off-center loads on a cylinder. The load can tip and cause personal injury.

Power Supply (Gasoline Engine)

Read the instruction manual for the gasoline engine before using.

Do not allow fuel to splash on the engine when refueling.

Do not add fuel when the engine is running or very hot.

Form No.   102646

PG1200M-4
PG1200M-4D

Sheet No.

1 of 7

Issue Date:

Rev. 7-20-94

Litho in USA

Parts List & 
Operating Instructions for:

Tech. Services: (800) 477-8326

Fax: (800) 765-8326

Order Entry: (800) 541-1418

Fax: (800) 288-7031

SPX Corporation

5885 11th Street

Rockford, IL 61109-3699 USA

Internet Address: 

http://www.powerteam.com

®

Summary of Contents for PG1200M-4

Page 1: ...l and coupler seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corrosive materials such as creosote impregnated objects and some paints Consult the manuf...

Page 2: ...el in the pump reservoir again OPERATION Priming the Pump When operating the pump for the first time 1 Valve and hose connections must be tight and the reservoir must be filled to the proper level Sta...

Page 3: ...cted at all times 5 Equipment connected to the pump must be kept clean 6 Use only Power Team hydraulic fluids in this pump Change as recommended Draining and Cleaning the Reservoir IMPORTANT Clean the...

Page 4: ...TTOM OF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 4 23 24 25 26 27 28 29 20 30 13 31 14 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 22 4 48 49 50 51 52 53 54 55 56 13 57 58 59 60 Ba...

Page 5: ...draulic Hose 1 2 I D x 1 1 2 ft lg for PG1200M 4D 27 307968 1 Hydraulic Hose 1 4 I D x 2 ft lg 28 250370 2 Barbed Hose Fitting 3 8 NPTF for PG1200M 4 250370 4 Barbed Hose Fitting 3 8 NPTF for PG1200M...

Page 6: ...Parts List and Operating Instructions Form No 102646 Back sheet 3 of 7 TOP VIEW A P O R T B P O R T 10 000 PSI MAX POWER TEAM 9644 I L L E R E A T H E F R B 1 2 3 4 5 6 7 8 9 10 11 12 To Parts List...

Page 7: ...Fittng For PG1200M 4D 4 58122BK2 1 Mounting Bracket 5 350234 1 Oil Line Tube For PG1200M 4D 6 10660 1 Straight Fitting 7 350233 1 Oil Line Tube 8 202120 1 Name Plate 9 9683 1 Straight Hex Nipple Fitti...

Page 8: ...Parts List and Operating Instructions Form No 102646 Back sheet 4 of 7 GENERAL PUMP ASSEMBLY To Parts List...

Page 9: ...10 15 21484 1 Spacer 16 10268 1 O ring 012 17 11863 1 Teflon Backup Washer 012 18 20787 1 Valve Connector 19 10430 2 Tube Sleeve 20 10431 2 Tube Nut 21 21495 1 Oil Line Tube 22 11342 1 Tube Nut 23 111...

Page 10: ...Parts List and Operating Instructions Form No 102646 Back sheet 5 of 7 BASIC PUMP ASSEMBLY To Parts List...

Page 11: ...ing 13 11261 2 Retaining Ring 14 23556 1 Shaft 15 11821 1 Woodruff Key No 3 16 23557 1 Gear 17 30533 1 Pump End Plate 18 10001 12 Soc Hd Cap Screw 10 32 UNF x 1 3 4 Lg Torque to 50 60 in lbs 19 21091...

Page 12: ...Parts List and Operating Instructions Form No 102646 Back sheet 6 of 7 HIGH PRESSURE PUMP ASSEMBLY 6 PISTON 9 32 DIA To Parts List...

Page 13: ...x 3 4 Lg 5 12223 13 Steel Ball 3 16 dia 6 10023 7 Soc Hd Cap Screw 1 4 28 UNF x 1 1 2 Lg Torque to 170 180 in lbs See note below 7 50411 1 Top Plate 8 10519 1 Soc Set Screw 1 4 20 UNC x 3 8 Lg Torque...

Reviews: