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Power Step D10T, Manual

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CONTENTS 

Page 3

Section 1  Installation and Mounting instructions

Installation Drawings

12

Section 2  Recommended Maintenance Procedure

13

Section 3  Operating Procedure

Section 4  Drawings and Repair Parts lists

14

4   Assemblies

15

4-1 Landing Assembly LHS

Parts Lists

18

4-2 Ladder Assembly

Parts List

19

4-3 Power Pack

Parts List
Hydraulic Diagram - Actuator 

24

4-4 Electrical Controls 

Parts List

26

4-5 Electrical System Wiring Diagram

Material Kit

Warning Page

FOLDING LADDER

Caterpillar D10T Dozer - Aluminium Ladder

Pg2

PSA-D10T-ALUM-LHS  14-10-14

Summary of Contents for D10T

Page 1: ...FOLDING LADDER Manual for Cat D10T Dozer Left Side Walkway only Aluminium Ladder PSA D10T ALUM LHS 14 10 14 Model No PSA D10T LHS Serial No D10T ALU LHS 001 Date Manufactured ...

Page 2: ...ion 4 Drawings and Repair Parts lists 14 4 Assemblies 15 4 1 Landing Assembly LHS Parts Lists 18 4 2 Ladder Assembly Parts List 19 4 3 Power Pack Parts List Hydraulic Diagram Actuator 24 4 4 Electrical Controls Parts List 26 4 5 Electrical System Wiring Diagram Material Kit Warning Page FOLDING LADDER Caterpillar D10T Dozer Aluminium Ladder Pg2 PSA D10T ALUM LHS 14 10 14 ...

Page 3: ...al of OEM Spreader Pg3 PSA D10T ALUM LHS 14 10 14 PROCEDURE 1 Per View Z unbolt and remove the OEM SPREADER BAR bolted across the mudguards at the rear of the machine 2 Per View X remove the threaded plugs that the Spreader Bar is bolted to the Left Side mudguard only USE SAFE WORKING AND LIFTING PRACTICES AT ALL TIMES ...

Page 4: ... shown in all views on this drawing Note that all bevels on the bolting plates are to provide clearance over existing welds not as weld preparations for this installation 2 Measuring from the rear bolting plates fit the side bolting plates on the sides of both mudguards using the measurements in View V 1 and or the template as shown in Views U 1 All welds are to be Cat SP to AS1554 unless specific...

Page 5: ...FOLDING LADDER Caterpillar D10T Dozer Aluminium Ladder Section 1 Installation and Mounting Instructions PS 25 253 Sht 2 Bolting Pads Pg5 PSA D10T ALUM LHS 14 10 14 VIEW 1 ...

Page 6: ...FOLDING LADDER Caterpillar D10T Dozer Aluminium Ladder Section 1 Installation and Mounting Instructions PS 24 253 Sht 3 Bolting Pads Pg6 PSA D10T ALUM LHS 14 10 14 VIEW U 1 VIEW V 1 VIEW V 2 ...

Page 7: ...dder Section 1 Installation Instruction Drawings PS25 254 Mounting Plate Pg7 PSA D10T ALUM LHS 14 10 14 NOTES On the back of the left mudguard fit the Mounting Plate s and Washer Plates as shown hanging on the Hanger Studs do not bolt on at this stage ...

Page 8: ...he OEM Rear Spreader to pick up the tapped holes in the mounting pads welded at the back of the mudguard Fit the OEM Rear Spreader to the tractor per View X 2 Fit the Outer Washer Plate to the outer end of the OEM spreader using bolts fitted through the new holes in the OEM spreader per i above 3 Fit Bush Isolators to the pads on the sides of the mudguard 4 Fit Bush Isolators to the boltholes at t...

Page 9: ...Pg9 PSA D10T ALUM LHS 14 10 14 FOLDING LADDER Caterpillar D10T Dozer Aluminium Ladder Section 1 Installation and Mounting Instructions PS 25 255 Platform Supports Rear ...

Page 10: ...dozer Fit Side Finger Brackets under the Beam of the platform per View X Fit Isolators to the pads on the sides of the mudguard front and back Attach the Finger Brackets to the Isolators with Isolator Pins per View X 2 Fit the Torque Arm across the arm flange at the back of the platform and the Torque Arm Isolator Bracket per View Y USE SAFE LIFTING AND WORKING PROCEDURES AT ALL TIMES Note that th...

Page 11: ...Pg11 PSA D10T ALUM LHS 14 10 14 FOLDING LADDER Caterpillar D10T Dozer Aluminium Ladder Section 1 Installation Instruction Drawings 25 256 Sht 2 See Procedure Page 10 ...

Page 12: ... Check hydraulic oil level in power pack and top up as necessary Top up using same hydraulic oil as used in hydraulics of machine Thoroughly check all electrical wiring for damage replace as necessary Repeat daily check as above 5000 Hours Change hydraulic oil in tank of hydraulic power pack 5 0 litres It is recommended that the same hydraulic oil be used in the power pack as the hydraulics of the...

Page 13: ...he handrails and ladder raises into operate the electrical switch to the raise position up Hold the switch in the up position until the ladder is in the fully raised position The ladder is now raised and stored OPERATING NOTES NOTE FLOW CONTROL VALVE ADJUSTMENT The valve should be positioned to restrict the flow and speed of the Power Step when lowering Adjust the knob on top of the valve by turni...

Page 14: ...FOLDING LADDER Caterpillar D10T Dozer Section 4 Assemblies Pg14 PSA D10T ALUM LHS 14 10 14 ...

Page 15: ...FOLDING LADDER Caterpillar D10T Dozer Aluminium Ladder Section 4 1 Landing Assembly LHS PS 25 250A Pg15 PSA D10T ALUM LHS 14 10 14 ...

Page 16: ...35ZP CPS M12X50ZP CPS M12X35ZP CPS M12X25ZP CPS M12X20ZP CPS M6X12ZP CPS M10X20SC PS 5 8 X 2 3 4 ZP PLATFORM FRAME LHS LANDING FILLER BOLT IN TORQUE ARM LHS HANDRAIL LHS FRONT HANDRAIL LHS REAR SIDE FINGER BRACKETS SIDE BOLTING PAD ISOLATOR MOUNTING ASSY ISOLATOR BUSH PIN ACTUATOR SPIGOT ASSEMBLIES L R SPRING MOUNTING PAD MOUNTING PAD REAR OUTER MOUNTING PAD REAR INNER WASHER PLATE OUTER WASHER PL...

Page 17: ... CPS M16WH CPS 1 2 WH CPS M12WH CPS M10WH SOCKET CAP BOLT 5 8 x 1 1 2 UNC NUT M20 NUT M12 NUT NYLOC 1 2 UNC WASHER HARDENED M20 WASHER HARDENED M16 WASHER HARDENED 1 2 WASHER HARDENED M12 WASHER HARDENED M10 2 4 40 6 11 11 6 76 4 FOLDING LADDER Caterpillar D10T Dozer Aluminium Ladder Section 4 1 Landing Assembly LHS PS 25 250A See Drawing Page 15 ...

Page 18: ...4 10 14 Item Part No Part Name Qty 1 2 3 4 5 6 7 8 9 10 PS 24942 PS 24946 01 PS 2229K CPS M12X100ZP CPS M12NN CPS M12WH PS 40002 CPS M10WH PS 40003 CPS M8WH LADDER HANDRAIL FABRICATION BUSH KEEPER PLATE POLY BUSH KIT BOLT M12 x 100 NYLOC NUT M12 WASHER HARDENED M12 BUFFER WASHER M10 BUFFER WASHER M8 1 8 4 4 4 8 2 2 2 2 ...

Page 19: ...M LHS 14 10 14 8 4 13 27 26 6 5 25 6 2 7 10 29 11 16 14 12 3 30 24 3A Hoses shown dotted View B View A 7A 9 9A 8A 3B FOLDING LADDER Caterpillar D10T Dozer Section 4 3 Power Pack PS 80103A SLD 21 See Parts List Pg 21 22 ...

Page 20: ...PRESSURE WILL NEED TO BE RESET USING INLINE GAUGES FAILURE TO DO SO MAY RESULT IN ACCIDENT OR INJURY Pg20 PSA D10T ALUM LHS 14 10 14 15 20 37 21 View B 23 9 9A 36 View A 32 33 24 14 19 11 16 28 10 18 31 17 12 FOLDING LADDER Caterpillar D10T Dozer Section 4 3 Power Pack PS 80103A SLD See Parts List Pg 21 22 ...

Page 21: ... 41016 PS 73010 POWER PACK ASSEMBLY MOTOR ENCLOSURE SEALED ST ST POWER PACK CLAMP ELECTRIC MOTOR HEAT SENSOR AUDIBLE ALARM BRIDGE RECTIFIER SOLENOID 24V START MOTOR HYDR HOSES 9 16 JIC STRAIGHT SWIVEL HYDR HOSES 7 16 JIC STRAIGHT SWIVEL HYDRAULIC FITTING 9 16 HYDRAULIC FITTING 7 16 HYDRAULIC FITTING 7 16 HYDRAULIC FITTING 9 16 135A CIRCUIT BREAKER 5A CIRCUIT BREAKER ISOLATION SWITCH SEALED WIRING ...

Page 22: ... 63202A PS HD10 5 16P RUBBER BOOT BLACK 3 PIN SOCKET PARK BREAK 5 PIN SOCKET AUTO RAISE DECAL AUTO RAISE SOCKET HYDRAULIC HOSE 9 16 x 3 5M HYDRAULIC HOSE 7 16 x 3 5M VALVE FITTING FLOW CONTROL VALVE 5 PIN SOCKET 3 1 1 1 1 1 1 1 Not Shown Not Shown FOLDING LADDER Caterpillar D10T Dozer Section 4 3 Power Pack Electrical Controls Accessories See Photos Pgs 19 20 ...

Page 23: ...ER Caterpillar D10T Dozer Aluminium Ladder Section 4 3 Hydraulic Actuator Valve Diagram Pg23 PSA D10T ALUM LHS 14 10 14 Double Acting Hydraulic System with directional Control Valve and Actuator Lock Valve ACTUATOR ...

Page 24: ...ion 4 4 Electrical Controls Refer also Wiring drawings Pg 26 27 28 Pg24 PSA D10T ALUM LHS 14 10 14 Cab Harness Equipment Refer Wiring Harness Drawings Proximity Switch Assembly Mounted on Fixed Landing Control Pendant Switch Mounted on Handrail 7 3 8 4 2 5 6 1 ...

Page 25: ...73013 PS 73013 B PS 77005 PS 77009AR PS 77004 PS 75430 PS 77002 PS 77003 CONTROL PENDANT SWITCH CONTROL PENDANT BRACKET HAND RAIL SWITCH HARNESS AUTO RAISE HARNESS CABIN TO SWITCH HARNESS PROXIMITY SWITCH CABIN BOX LED LIGHT INDICATOR WIRING HARNESS IN CABIN 1 1 1 1 1 2 1 1 Optional only 1 x Optional WARNING LOW OR FAULTY BATTERIES WILL VOID WARRANTY ON THE POWER PACK AND ALL ELECTRICAL SWITCHES A...

Page 26: ...Pg26 PSA D10T ALUM LHS 14 10 14 FOLDING LADDER Caterpillar D10T Dozer Aluminium Ladder Section 4 5 Electrical System Wiring Diagram Sheet 1 ...

Page 27: ...Pg27 PSA D10T ALUM LHS 14 10 14 WIRING HARNESS FOLDING LADDER Caterpillar D10T Dozer Aluminium Ladder Section 4 5 Electrical System Wiring Diagram Sheet 2 ...

Page 28: ...Pg28 PSA D10T ALUM LHS 14 10 14 FOLDING LADDER Caterpillar D10T Dozer Aluminium Ladder Section 4 5 Electrical System Wiring Diagram Sheet 3 ...

Page 29: ...TANK SCREWS PS DO RELIEF VALVE KIT UP TANK PAD MADE OF RUBBER 2 EACH 3 8 X 1 BOLTS 4 EACH RUBBER MOUNTS WITH HARDWARE MALE FEMALE 7 16 AND 9 16 HYDRAULIC CAPS FOR THE HOSES FOLDING LADDER Caterpillar D10T Dozer Aluminium Ladder Material Kit supplied PS P PACK ISO KIT ...

Page 30: ...LADDER MATERIAL IS BENT TWISTED OR CRACKED YOU MUST REPORT THE INCIDENT TO POWER STEP SO PROPER REMEDIAL ACTION IS TAKEN TO ADDRESS THE DAMAGE POWER STEP DESIGNED AND FABRICATED THIS PRODUCT UNDER SPECIFIC STANDARDS AND GUIDELINES ANY CHANGES OR MODIFICATIONS WILL JEOPARDISE MATERIAL PROPERTIES AND SAFETY OF THE PRODUCT CONTACT POWER STEP AUSTRALIA PTY LTD TEL 61 7 32773977 FAX 61 7 32773994 EMAIL...

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