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12 

Cutting large sheets 

 

Large sheet or boards require support to prevent bends or sags. If you attempt to cut without levelling 

and properly supporting the work piece, the blade will tend to bind, causing kickback. 

 

Support the panel or board close to the cut. Be sure to set the blade adjustment so that you can cut 

through the material without cutting into the table or workbench.  

Suggestion: use two by fours to support the board or panel to be cut. If the piece is too large for the 

workbench, use the floor with the two-by fours supporting the wood. 

 

Laser line generator  

 

 

 

 

WARNING: 

Do not stare directly at the laser beam, do not deliberately aim the beam at 

personnel and ensure that it is not directed towards the eye of a person for longer than 0.25s. 

 

 

 

When you make the line of the cut on the work piece, the laser line generator can help you get 

better alignment. 

 

The laser generator switch is located at the front of the safety lock button for the mechanical plunge stop. 

Turn on: Press the laser generator switch to “I” position, the laser generator (1) works. 

Turn off: Press the switch to 

O

 position. 

1.

 

Make sure line of the cut is on the work piece. 

2.

 

Adjust the depth of cut as required. 

3.

 

Plug in the machine and start the motor. 

4.

 

When the blade is at its maximum speed (approximately 5 seconds), place the saw on the work-piece. 

5.

 

Switch on the laser generator from the laser aperture using the laser generator switch. 

6.

 

Align the beam with the mark on the work-piece and slowly push the saw forward using both hands, 

keeping the red-light beam on the mark. 

7.

 

Switch off the laser beam after completion of the cut. 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for PS4405

Page 1: ...L Electric Compact Circular Saw Model PS4005 Have product questions or need technical support Please feel free to contact us Website www Amerisuninc com Toll free 1 800 791 9458 M F 9 5 EST Email support amerisuninc com ...

Page 2: ...2 ...

Page 3: ...5 9 inches Weight 5 7 lb Warning We strongly recommend that this item not be modified and or used for any application other than that for which it was designed If you have any questions relative to its application do not use the equipment until you have consulted us and we have advised you Contact Power Smart at 800 791 9458 M F 9am 5pm EST Thank you for purchasing Power Smart products Please regi...

Page 4: ...he cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use ...

Page 5: ... Safety Rules Hold power tool by insulated gripping surfaces when performing an operation where the cutting accessory may contact hidden wiring or its own cord Cutting accessory contacting a live wire may make exposed metal parts of the power tool live and could give the operator an electric shock Use clamps or another practical way to secure and support the work piece to a stable platform Holding...

Page 6: ...quipment such as those dust masks that are specially designed to filter out microscopic particles Avoid prolonged contact with dust from power sanding sawing grinding drilling and other construction activities Wear protective clothing and wash exposed areas with soap and water Allowing dust to get into your mouth eyes or lay on the skin may promote absorption of harmful chemicals WARNING Use of th...

Page 7: ...uct will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The following table shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gauge number the heavier the cord WARNING Do not expose to rain or use in damp locations ...

Page 8: ...8 KNOWING YOUR ELECTRIC COMPACT CIRCULAR SAW Fig 1 Fig 2 ...

Page 9: ...unplugged before assembly Place the saw on its side of a flat surface 1 Unplug you saw 2 Remove the blade clamp screw 3 the washer and the outer flange 3 Lift the lower guard 10 by using the lower guard lever 4 4 Clean the saw blade flanges and then mount the saw blade onto the spindle which is against the inner flange 5 The arrow on the saw blade must match the arrow showing direction of rotation...

Page 10: ...de locking screw 2 to secure it in the position 4 Ensure that the edge guide C rests against the wood along its entire length to give a consistent parallel cut WARNING Incorrect positioning of the blade can permanently damage the tool Dust extraction Fig 8 Fig 8 The circular saw is a powerful tool capable of producing a large amount of dust As the tool has a fully enclosed blade forced dust extrac...

Page 11: ...completely away from the workpiece When the cutting is interrupted resume the cut by allowing the blade to reach full speed and then reentering the cut slowly When cutting across the grain the fibers of the wood will have a tendency to lift and tear moving the saw slowly to minimize this effect Note there are two notches on the front edge of the shoe as an aid for alignment When making a 45 bevel ...

Page 12: ...wards the eye of a person for longer than 0 25s When you make the line of the cut on the work piece the laser line generator can help you get better alignment The laser generator switch is located at the front of the safety lock button for the mechanical plunge stop Turn on Press the laser generator switch to I position the laser generator 1 works Turn off Press the switch to O position 1 Make sur...

Page 13: ...use a new blade Blades are consumable items Beware when changing blade as they can become hot during use Allow the blade to cool before replacing it Carbon brush For safety reasons the machine automatically switches off if the carbon brushes are so worn out that they no longer have contact with the motor In that case the carbon brushes must be replaced by a pair similar carbon brush available thro...

Page 14: ...14 EXPLODED VIEW ...

Page 15: ... 10 3 19 PS4005 019 right gear box cover 1 59 PS4005 059 bearing 6000 2Z 1 20 PS4005 020 bearing 607 2Z 4 60 PS4005 060 armature 120V 1 21 PS4005 021 circlip for shaft 8 1 61 PS4005 061 right carton brush holder 1 22 PS4005 022 pinion 1 62 PS4005 062 stator 120V 1 23 PS4005 023 distance sleeve 1 63 PS4005 063 torsion spring for lock off button 1 24 PS4005 024 bearing 699 2Z 1 64 PS4005 064 lock of...

Page 16: ...he original receipt which lists the date of purchase month and year and the name of the company purchased from THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT PARTS LISTED UNDER MAINTENANCE ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO 2 YEARS FROM DATE OF PURCHASE SOME STATES IN T...

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