power automation PA 8000 Installation Instructions Manual Download

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PA 8000

PAMIO

Installation instructions

Summary of Contents for PA 8000

Page 1: ...PA 8000 PAMIO Installation instructions...

Page 2: ...omation GmbH Power Automation GmbH CNC Automatisierungstechnik Gottlieb Daimler Str 17 2 74385 Pleidelsheim Germany Telephone 49 7144 899 0 Fax 49 7144 899 299 E mail info powerautomation com Internet...

Page 3: ...7 PAMIO safety devices 16 2 8 Machine Safety 17 2 8 1 CNC ready signal Emergency stop interlocking 17 2 8 2 Power ok signal 18 2 8 3 Control Units and associated PAMIO 4ENC4A 18 2 9 Conduct in a dang...

Page 4: ...PAMIO 2416 52 4 4 1 Technical Data 52 4 4 2 Design and Functions 53 4 4 2 1 Digital Inputs 54 4 4 2 2 Digital Outputs 57 4 4 2 3 Power Supply 62 4 4 2 4 Status LEDs 64 4 5 PAMIO 4ENC4A 64 4 5 1 Techni...

Page 5: ...ower Supply 113 4 7 8 Status LEDs 115 5 Troubleshooting 117 5 1 Safety notes 117 5 2 Malfunction indicators 118 5 2 1 PAMIO 2416 LEDs 119 5 2 2 PAMIO 4ENC4A LEDs 121 5 2 3 PAMIO PWM LEDs 124 5 2 4 PAM...

Page 6: ...PA 8000 PAMIO Table of contents 12 01 2017 6...

Page 7: ...ith Illustrations in this installation manual are intended to facilitate basic understanding and may differ from the actual design of the control unit The enclosed manuals for the installed components...

Page 8: ...ross references and other ele ments inside this manual Highlights a step as part of a procedure of instructions Highlights a state or an automatic process as a result of an instruction n Highlights si...

Page 9: ...ion of additional options or due to the latest technical changes Apart from this the obligations agreed upon in the delivery con tract the general terms and conditions and the delivery conditions of P...

Page 10: ...asic requirements for a machine tool operator emergency stop push button cycle start and stop push buttons jog plus and minus push but tons feed rate and spindle speed override pots and a number of au...

Page 11: ...hether the operating instructions created by him correspond to the current status of regulations and standards Whenever changes in regulations and standards occur instruc tions must be adapted accordi...

Page 12: ...assigned work and to recognize and avoid possible dangers due to professional training knowledge and experience as well as profound knowledge of applicable regulations The skilled electrician has been...

Page 13: ...s proper configuration as described in the installation manuals provided by Power Automation WARNING Beware of unintended use Any use exceeding the scope of intended use and or different application o...

Page 14: ...allation manual and other installation man uals provided by Power Automation n The environment in which the control unit is installed may require users to wear additional personal protective gear Obse...

Page 15: ...to life caused by electric current Touching conductive parts causes a direct danger to life Damage to insulations or individual compo nents can cause danger to life n In the event of damage to insulat...

Page 16: ...o nents configuration in order to guarantee safety n Before initial commissioning of the machine ensure that all safety devices are fully functional and correctly installed n Ensure that safety relate...

Page 17: ...As the axes may continue to move in an uncon trolled manner the contacts of the CNC Ready relay must be used to disconnect the machine s emergency stop safety chain All actions neces sary for safety...

Page 18: ...l unit s drive configuration file DriveCfg ini to activate the monitoring of the correct range of these 5 V When the monitoring is activated an error on this power supply will cause the Power ok relay...

Page 19: ...vironmental hazard caused by incorrect han dling Incorrect handling of environmentally hazardous substances especially incorrect waste disposal can cause considerable damage to the environ ment The fo...

Page 20: ...d due to readability of labels can damage the control unit Keep labels in readable condition at all times Replace damaged labels not including mate rial warranty seals Replacements can be obtained fro...

Page 21: ...icle label This label shows the model of the PAMIO box type code and its article number Fig 2 Fig 3 PAMIO ArtNo SNo label This label shows the serial number of the PAMIO box Fig 3 PA 8000 PAMIO Safety...

Page 22: ...PA 8000 PAMIO Safety 12 01 2017 22...

Page 23: ...dule box PWM 2416 PAMIO Combi nations on page 27 PAMIO PWM 4ENC PAMIO module box PWM 4ENC4A PAMIO Combi nations on page 27 PAMIO 2ENC4A PAMIO module box 2ENC4A Special PAMIO Component on page 28 PAMIO...

Page 24: ...es on page 47 PAMIO plug sets PLUG 2416 Plug set for 24 16 I O Chapter 4 4 PAMIO 2416 on page 52 PLUG 4ENC4A Plug set for PAMIO 4ENC4A Chapter 4 5 PAMIO 4ENC4A on page 64 PLUG PWM Plug set for PAMIO P...

Page 25: ...number of 31 includes the axis and I O modules built in the control unit Build In modules Power Automation control units are available with build in axes and I O modules Control units with analog axi...

Page 26: ...n out puts 480 inputs If a system rack requires 1 box with 2 modules 4ENC4A and 1 box with 1 module PWM the maximum number of modules 2416 is N2416 31 NBuild In N4ENC4A NPWM N2416 31 NBuild In 2 1 As...

Page 27: ...either in the form of predefined configuration or as individual components In case of ordering indi vidual components the customer is responsible for the correct assembly of these components Table 2...

Page 28: ...oder inputs 4 analog outputs and 4 analog inputs PAMIO PWM PAMIO module with 1 PWM output and 1 Fast Output PAMIO Faceplate PAMIO cover plate for unused slot Table 4 There is one special PAMIO compone...

Page 29: ...n may require more than one PAMIO box The PAMIO backplanes have 50 pins connectors on each side a male connector on the left side front view as input and a female con nector on the right side as outpu...

Page 30: ...le to use more than one such a module per system rack 4 2 Mechanical Installation 4 2 1 Dimensions 4 2 1 1 PAMIO models 2416 4ENC4A PWM Property Value Unit Dimensions 112 x 123 x 181 5 mm 4 4 x 4 84 x...

Page 31: ...Fig 6 PAMIO box dimensions PA 8000 PAMIO PAMIO Components 12 01 2017 31...

Page 32: ...4A Eigenschaft Wert Einheit Abmessungen 107 x 177 x 14 mm 4 21 x 6 97 x 0 55 Zoll Gewicht der R ck enwandplatine 0 55 kg 1 21 lb Fig 7 Abmessungen des PAMIO 2ENC4A Allgemeine Daten PA 8000 PAMIO PAMIO...

Page 33: ...rail for PAMIO mounting Because of the weight of the boxes due to their rugged construc tion with metal cases it is necessary to ensure a correct and a safe fixation of the DIN rail to avoid any torsi...

Page 34: ...this way the DIN rail fixation screws are placed right in the middle of the PAMIO boxes Fig 11 So optimum fixation is guar anteed and the user can install and or remove PAMIO boxes without any proble...

Page 35: ...lutely horizontally when pressing down Also make sure that a fastening screw of the DIN rail is located right in the middle of the PAMIO box bracket Shift the boxes together The box should slide on th...

Page 36: ...o any vibration that would prevent the entire control unit from working To avoid accidental disconnection of the PAMIO boxes be sure to fix the entire rack of interconnected boxes with stopping bracke...

Page 37: ...used the length of the stopping bracket fixation screw may have to be adapted However it has to be selected in such a way that this screw does not collide with the Superbus connector or the terminati...

Page 38: ...is recommended not to place devices with high power dissipation like transformers or drive units close below the PAMIO system rack When the number of PAMIO boxes is so large that it requires an assemb...

Page 39: ...minate the Superbus As with other fast bus systems the PA Superbus requires a termination to avoid line reflections that could disturb the data transmission Fig 16 PAMIO termination plug The last PAMI...

Page 40: ...f the termination plug the screws that fix the 50 pin Sub D output connector of the last PAMIO box must be replaced by studs These studs are delivered with the PAMIO backplane If there is a need to in...

Page 41: ...he corresponding 50 pins connector on the control unit side is numbered X13 Fig 20 Fig 20 Superbus PAMIO Connector NOTICE It is highly recommended to use a cable that has been tested and certified by...

Page 42: ...s connected to the control unit are intended for stationary use only The cable shield is connected to both connector casings Table 5 The one to one wiring between the cable s connectors is set up as f...

Page 43: ...tuds These studs are delivered with the PAMIO backplane Fig 21 PAMIO system with two racks NOTICE In case of interconnection between racks the screws that fix the 50 pin Sub D output connector of the...

Page 44: ...ded for stationary use They must not be used in moving cable chains Fig 22 Superbus cable bending radius NOTICE Do not bend the cable more than with a radius of 30 mm 1 18 inches to avoid permanent da...

Page 45: ...the PAMIO box by means of six screws 3 located on the top side and 3 on the bottom side The location of these screws differs slightly depending if the module is located on the left side or on the righ...

Page 46: ...Fig 24 Superbus cable NOTICE It is highly recommended to use a cable that has been tested and certified by Power Automation between the control unit and the system rack if required as well as between...

Page 47: ...5m 1 6 ft is only usable with a PAMIO box mounted on the left side of the CNC 4 3 2 PAMIO On Board Logic Power Supply Every PAMIO module requires a 24V DC power supply for its On Board logic The backp...

Page 48: ...pins 1 4 and 5 of this connector can be used for other power supply inputs Refer to individual characteristics of the model The 0V connection is always common to the dif ferent power supplies that ha...

Page 49: ...ith 1x 2416 0 1 0 1 0 2 A PAMIO with 1x 4ENC4A 0 1 0 5 0 6 A PAMIO with 1x PWM 0 1 0 1 0 2 A PAMIO with 2x 2416 0 1 0 1 0 1 0 3 A PAMIO with 2x 4ENC4A 0 1 0 5 0 5 1 1 A PAMIO with 1x 2416 1x 4ENC4A 0...

Page 50: ...h PAMIO module comes with at least one connection X2 for the protective grounding Fig 26 X30 Power supply pins NOTICE Remember that every PAMIO module must be con nected to the protective grounding se...

Page 51: ...IO components to the fol lowing conditions corrosive gases high variation of temperature extremely or salt laden air metal chip or metal dust splash water or other chemicals NOTICE Functional defects...

Page 52: ...n drive up to 0 7A each byte being limited to 4A maximum The status of the inputs the outputs and the monitor is displayed via LEDs 4 4 1 Technical Data Property Value Unit Weight 0 29 kg 0 64 lb Prop...

Page 53: ...te 1 X40 4 Protective grounding tab X2 5 Input byte 3 X47 6 Input byte 2 X46 7 Input byte 1 X45 8 Status LEDs output byte 1 9 Status LEDs output byte 2 10 Module status LEDs 11 Status LEDs input byte...

Page 54: ...ch byte is connected with an 8 pole terminal block Fig 29 n The conductor cross section of the wire must be 0 3 to 1 75 mm2 AWG 22 to 15 n The inputs are always referenced against 0 V located in the p...

Page 55: ...n bit pin 6 6 in bit pin 6 14 in bit pin 6 22 in bit pin 7 7 in bit pin 7 15 in bit pin 7 23 in bit pin 8 8 in bit pin 8 16 in bit pin 8 24 in bit The input LEDs are located in the input path and ther...

Page 56: ...5 V max Operating DC voltage ON 11 V min Input ON delay typ ical 5 s Input OFF delay typical 35 s Isolation By opto coupler Input ON display LED External connection 1 block per byte The following fig...

Page 57: ...4 4 2 2 Digital Outputs Fig 32 PAMIO 2416 outputs 1 Output byte 2 X41 3 Output byte 1 X40 PA 8000 PAMIO PAMIO Components 12 01 2017 57...

Page 58: ...less each output byte is globally limited to 4 A Take care of this specification by appropriate output definition toward the external actuator Outputs are monitored for faults In case of errors the ac...

Page 59: ...herefore show the real state of the 24V outputs n if an output is HIGH the corresponding LED is ON n if an output is LOW the corresponding LED is OFF Fig 34 PAMIO 2416 outputs status LEDs Output Statu...

Page 60: ...27 W Power dissipation per bit at 24V for 0 7A 0 37 W Output ON delay typical 175 s Output OFF delay typical 175 s Watchdog max 64 ms Short circuit output DC 0 7 A Delay time current limitation max 10...

Page 61: ...alized on each PAMIO 2416 module Fig 35 Outputs equivalent schematic 1 Supplied from PCI Superbus board 2 Output supply input 15 12 5 3 Output n 1 4 Output n 5 Logic 6 Internal serial bus Output Schem...

Page 62: ...ower supply This is done on the power supply con nector X30 Fig 36 Fig 36 PAMIO 2416 power connection 2 Power connection X30 Each module has a 5 pin connector X30 with the following pin assignment Fig...

Page 63: ...power supply of the output bytes being inde pendent from the on board logic power supply allows i e disconnecting the output byte s in case of emergency stop setting all of the output bytes to a safe...

Page 64: ...6 LEDs on page 119 4 5 PAMIO 4ENC4A The PAMIO module 4ENC4A has connections for n 4 analog axes 4 analog command outputs 10V DC 16 bit n 4 incremental measurement systems n 4 additional analog inputs...

Page 65: ...nput 1 axis X31 2 Power supply input for RMS encoders X35 3 Analog out axes 1 to 4 X37 4 Protective grounding tab X2 5 Power connector 24 V X30 6 RMS input 2 axis X32 7 Module status LEDs 8 RMS input...

Page 66: ...puts 1 RMS input 1st axis X31 6 RMS input 2nd axis X32 8 RMS input 3rd axis X33 11 RMS input 4th axis X34 Each axis measurement input has a 15 pin Sub D connector female Fig 41 Fig 41 RMS Input Connec...

Page 67: ...t Interface type RS 422 Track common mode range 7 7 V Max track input voltage 11 14 V Min track input voltage 500 mV Track input impe dance 150 Max track fre quency no filter 5 MHz Max count fre quenc...

Page 68: ...t OFF delay 300 ns Probe isolation Opto coupler Interface type digital input 24 V Probe wiring When the probe input is used in an application each input of all used axes must be wired in par allel The...

Page 69: ...nstrates the recommended way of connecting the CNC RMS inputs to the encoders or any other device with incremental output Fig 43 RMS encoder wiring example RMS Encoder Wiring Example PA 8000 PAMIO PAM...

Page 70: ...rop Fig 44 Schematic encoder power supply voltage drop 1 Power supply 2 Rotating measurement system RMS UA Supply output voltage U1 Voltage drop U2 Voltage at the RMS U3 Voltage drop As shown in the f...

Page 71: ...1 65 0 14 AWG 25 0 131 10 0 26 20 0 52 35 0 92 0 25 AWG 23 0 075 10 0 15 20 0 30 35 0 53 0 5 AWG 20 0 040 10 0 08 20 0 16 35 0 28 0 75 AWG 18 0 025 10 0 05 20 0 10 35 0 18 n Use the actual data obtain...

Page 72: ...onic components Relating to the current con sumption Power Automation only indicates mean values Current peaks of a multiple of the mean value may occur for several microseconds during operation Selec...

Page 73: ...nce between the measuring systems and the power supply can be relatively long The resist ance of the power supply cable and the RMS cur rent consumption generate a voltage drop see Precondition on pag...

Page 74: ...inal block Pin Description Pin 1 output channel 1 Pin 2 reference channel 1 Pin 3 output channel 2 Pin 4 reference channel 2 Pin 5 output channel 3 Pin 6 reference channel 3 Pin 7 output channel 4 Pin...

Page 75: ...load max 350 pF Bipolar zero error max 40 mV Full scale error max 1 1 Channel to channel mismatch max 1 Linearity error max 2 44 mV Resolution 305 V Conversion time max 10 s Output slew rate typ 0 4 V...

Page 76: ...nect the drives according to the schematic for non dif ferential inputs If the analog inputs are not grounded connect the drives according to the schematic for differ ential inputs The following schem...

Page 77: ...52 PAMIO 4ENC4A analog inputs 10 Analog inputs 1 to 4 X36 The analog inputs are connected with a 9 pole terminal block Fig 53 Fig 53 Analog inputs terminal block Drives With Differential Inputs Overv...

Page 78: ...el 4 Pin 9 analog ground ACOM Property Value Unit Input signal range 10 10 V Common mode range 15 15 V Max input voltage 15 15 V Input impedance 16 k Max bipolar zero error 10 mV Max full scale error...

Page 79: ...COM n UA D A D Converter Output n U IN Differential input n U IN Differential input n UACOM Analog ground ACOM 4 5 7 Power Supply Fig 55 PAMIO 4ENC4A power connection 5 Power connector 24 V X30 Input...

Page 80: ...r supply for on board logic Pin 3 0 V Pin 4 Not used Pin 5 Not used Property Value Unit Operating voltage 24 V DC Tolerances 15 12 5 Effective range 20 4 27 0 V DC Max current for the on board logic 0...

Page 81: ...he following pin assignment Fig 58 Fig 58 Safety function terminal block Pin Assignment Pin 1 Power OK common Pin 2 Power OK normally closed Pin 3 Power OK normally open Pin 4 CNC ready common Pin 5 C...

Page 82: ...n operating range n The operating temperature is below 60 C 140 F Logic Condition Result 5 V OK Power OK relay active AND 15 V OK AND 15 V OK AND T 60 C 140 F NOTICE Damage to the control unit Voltage...

Page 83: ...re under control n The RMS power supply voltage is within operation range n The operating temperature is below 55 C 131 F Logic Condition Result 5 V RMS OK CNC Ready relay active AND Control unit read...

Page 84: ...Fig 59 Safety relays equivalent schematic PA 8000 PAMIO PAMIO Components 12 01 2017 84...

Page 85: ...the LEDs states see Chapter 5 2 2 PAMIO 4ENC4A LEDs on page 121 4 6 PAMIO PWM The PAMIO module PWM has connections for n 1 opt isolated output for PWM signal n 1 opt isolated fast output n opt isolat...

Page 86: ...4 27 0 V DC Max current 0 5 A 4 6 2 Design and Functions Fig 61 PAMIO PWM overview 1 Power connector 24 V X30 2 Output byte 3 Protective grounding tab X2 4 Status LEDs output byte 5 Module status LEDs...

Page 87: ...it possible to turn off the output function by using an external switch n The outputs are always referenced against 0 V located in the power connector X30 pin 3 Fig 63 Output terminal block Byte 1 24...

Page 88: ...corresponding LED is OFF Fig 64 PAMIO PWM Output LEDs 1 PWM Out 5V 2 FAST Out 5V Property Value Unit Number of outputs 2 Max continuous output per bit 0 5 mA DC Output ON delay typical 100 ns Output O...

Page 89: ...The following figure shows how the outputs are realized on each PAMIO PWM module Fig 65 Outputs equivalent schematic Output Schematic PA 8000 PAMIO PAMIO Components 12 01 2017 89...

Page 90: ...to 24V signal converter module is intended to convert 5V signals into 24V signals This converter has been developed especially for the PAMIO PWM module because the 24V output drivers of this module ar...

Page 91: ...owing pinning Pin Description Pin 1 5V signal IN Pin 2 5V signal IN Pin 3 5V signal IN Pin 4 5V signal IN Pin 5 Any signal IN Pin 6 Any signal IN Pin 7 Any signal IN Pin 8 Any signal IN Fig 68 Eight p...

Page 92: ...wing pinning Pin Description Pin 1 24V signal OUT Pin 2 24V signal OUT Pin 3 24V signal OUT Pin 4 24V signal OUT Pin 5 Any signal OUT Pin 6 Any signal OUT Pin 7 Any signal OUT Pin 8 Any signal OUT Fig...

Page 93: ...Description Pin 1 24V Pin 2 0V Fig 72 Two pin Power Supply Connector There is a LED which gives information whether the 24V power is applied or not Fig 73 Status LED LED state Module status ON 24V po...

Page 94: ...supply This is done on the power supply connector X30 Fig 74 Fig 74 PAMIO PWM power connection 1 Power connection X30 Each module has a 5 pin connector X30 with the following pin assignment Fig 75 Fi...

Page 95: ...he PWM and Fast output function is independent from the on board logic power supply allows e g disconnecting the output byte in case of emergency stop making the whole byte in a safe situation Propert...

Page 96: ...nnected to a shielded twisted pair cable The shield is applied to the housing of the connected device 4 6 2 5 Status LEDs The PAMIO PWM has four LEDs for diagnostic purposes Fig 77 PAMIO PWM module st...

Page 97: ...l module has an integrated bus termi nation Because of its internal bus termination there can be only one such PAMIO model in a system rack and it must be the last module of the rack The status of the...

Page 98: ...ut 1 axis X31 2 Protective grounding tab X2 3 Power connector 24 V X30 4 RMS input 2 axis X32 5 Power supply input for RMS encoders X35 6 Module status LEDs 7 Analog outputs 1 to 4 X37 8 Analog inputs...

Page 99: ...AMIO 2ENC4A RMS inputs 1 Measurement input 1st axis X31 4 Measurement input 2nd axis X32 Each axis measurement input has a 15 pin Sub D connector female Fig 80 Fig 80 RMS Input Connector Connection PA...

Page 100: ...ace type RS 422 Track common mode range 7 7 V Max track input voltage 11 14 V Min track input voltage 500 mV Track input impe dance 150 Max track fre quency no filter 5 MHz Max count fre quency no fil...

Page 101: ...ns Measurement input OFF delay 100 ns Measurement isola tion Opto coupler Interface type digital input 24 V Probe wiring When the probe input is used in an application each input of all used axes must...

Page 102: ...nstrates the recommended way of connecting the CNC RMS inputs to the encoders or any other device with incremental output Fig 82 RMS encoder wiring example RMS Encoder Wiring Example PA 8000 PAMIO PAM...

Page 103: ...op Fig 83 Schematic encoder power supply voltage drop 1 Power supply 2 Rotating measurement system RMS UA Supply output voltage U1 Voltage drop U2 Voltage at the RMS U3 Voltage drop As shown in the fi...

Page 104: ...65 0 14 AWG 25 0 131 10 0 26 20 0 52 35 0 92 0 25 AWG 23 0 075 10 0 15 20 0 30 35 0 53 0 5 AWG 20 0 040 10 0 08 20 0 16 35 0 28 0 75 AWG 18 0 025 10 0 05 20 0 10 35 0 18 n Use the actual data obtaine...

Page 105: ...d drop A measurement system contains integrated elec tronic components Relating to the current con sumption Power Automation only indicates mean values Current peaks of a multiple of the mean value ma...

Page 106: ...5 The power supply for encoders is connected with a 2 pole terminal block Fig 85 Fig 85 RMS power terminal block Pin Voltage Assignment 1 5 V RMS supply 2 0 V RMS ground Property Value Unit Tolerance...

Page 107: ...ent consumption generate a voltage drop see Precondition on page 70 4 7 5 Axes Analog Outputs Fig 86 PAMIO 2ENC4A axes analog outputs 7 Analog outputs 1 to 4 X37 The analog outputs are connected with...

Page 108: ...log output points 4 Output signal range max 10 V Output current load max 15 mA Output capacitive load max 350 pF Bipolar zero error max 40 mV Full scale error max 1 1 Channel to channel mismatch max 1...

Page 109: ...he drives according to the schematic for non dif ferential inputs If the analog inputs are not grounded connect the drives according to the schematic for differ ential inputs The following schematics...

Page 110: ...g 90 Schematic differential inputs 4 7 6 Analog Inputs Fig 91 PAMIO 2ENC4A analog inputs 8 Analog inputs 1 to 4 X36 Drives With Differential Inputs Overview PA 8000 PAMIO PAMIO Components 12 01 2017 1...

Page 111: ...3 Pin 7 input channel 4 Pin 8 input channel 4 Pin 9 analog ground ACOM Property Value Unit Input signal range 10 10 V Common mode range 15 15 V Max input voltage 15 15 V Input impedance 16 k Max bipo...

Page 112: ...t equivalent schematic UA D U IN UACOM U IN UACOM n UA D A D Converter Output n U IN Differential input n U IN Differential input n UACOM Analog ground ACOM Input Schematic PA 8000 PAMIO PAMIO Compone...

Page 113: ...le has a 5 pin connector X30 with the following pin assignment Fig 95 Fig 95 Power terminal block Pin Assignment Pin 1 Not used Pin 2 24 V power supply for on board logic Pin 3 0 V Pin 4 Not used Pin...

Page 114: ...Value Unit Operating voltage 24 V DC Tolerances 15 12 5 Effective range 20 4 27 0 V DC Max current for the on board logic 0 2 A Reference Pin 3 0 V Technical Data PA 8000 PAMIO PAMIO Components 12 01...

Page 115: ...atus LEDs The PAMIO 2ENC4A has six LEDs for diagnostic purposes 1 Status 2 Access 3 Bustest 4 Monitor 5 Axis 1 6 Axis 2 For a detailed assignment of the LEDs states see Chapter 5 2 4 PAMIO 2ENC4A LEDs...

Page 116: ...PA 8000 PAMIO PAMIO Components 12 01 2017 116...

Page 117: ...ial notice is given in the description of the individual faults n All work on the electrical system must be performed by a quali fied electrician WARNING Unauthorized troubleshooting procedures can re...

Page 118: ...ave it eliminated by an authorized specialist 5 2 Malfunction indicators The following components indicate malfunctions or improper con figuration of the PAMIO components Module Description PAMIO 2416...

Page 119: ...tate Module status Off No power supply 24 V OR Hardware error Slow flash The module is not configured Quick flash The module is configured but the outputs are disa bled because the watchdog is not re...

Page 120: ...supply has been interrupted for more than 60 seconds In this case the onboard logic switches off the corresponding 24 V outputs Flashing Warning 1 The ambient temperature is above 55 C 131 F OR Warnin...

Page 121: ...e following status messages LED state Module status Off No power supply 24 V OR Hardware error Slow flash The module is not configured Quick flash The module is configured but the outputs are disa ble...

Page 122: ...not connected OR Axis is connected and an encoder wire break has been detected Flashing Axis is connected and a wrong sequence of signals on track A and B has occurred On Axis is connected and no wire...

Page 123: ...AND The ambient temperature is below 60 C 140 F LED state Module status Off The CNC is not ready or the power supply for the RMS is outside of the tolerated values or the ambient temperature is T 55...

Page 124: ...ate Module status Off No power supply 24 V OR Hardware error Slow flash The module is not configured Quick flash The module is configured but the outputs are disa bled because the watchdog is not re t...

Page 125: ...supply has been interrupted for more than 60 seconds In this case the onboard logic switches off the corresponding 24 V outputs Flashing Warning 1 The ambient temperature is above 55 C 131 F OR Warnin...

Page 126: ...for diagnostic purposes 1 Status 2 Access 3 Bustest 4 Monitor 5 Axis 1 6 Axis 2 The LEDs states are assigned the following status messages LED state Module status Off No power supply 24 V OR Hardware...

Page 127: ...board logic Flashing Warning The ambient temperature is above 55 C 131 F On Default LED state Module status Off Axis is not connected OR Axis is connected and an encoder wire break has been detected F...

Page 128: ...PA 8000 PAMIO Troubleshooting 12 01 2017 128...

Page 129: ...ork for world wide web access Power Automation provides a remote control software which allows our service staff to log into your CNC This provides all the informa tion available on the machine They c...

Page 130: ...00 Fax 1 281 715 2500 sales america powerautomation com Power Automation Office Turkey Kustepe Mah Mecidiyekoy Yolu Cad Trump Towers No 12 Kule 2 K 18 Daire no 3211022839 Sisli Istanbul Turkey Tel 90...

Page 131: ...ides the relevant spare parts at the local service centers for immediate dispatch Our 3 service centers in Europe North America and Asia allow us to deliver all needed parts typically within 24 hours...

Page 132: ...Automa tion Use one form for each single part you want to ship back to Power Automation 3 Fill in the form The fields marked with a red star are mandatory fields Only fill in the fields next to the ye...

Page 133: ...Fig 101 RMA Form RMA Form PA 8000 PAMIO Service and return process 12 01 2017 133...

Page 134: ...ICILE DDU Other deliveries will be rejected The goods have to arrive within 4 weeks after the date of the approved RMA form 6 4 Training Having the best CNCs is one thing to bring out the best of it i...

Page 135: ...7 Proof of Change Version Change Date 1 Original Version 12 15 2014 2 Changes in Chapter 5 2 1 08 19 2015 Proof Of Change PA 8000 PAMIO Proof of Change 12 01 2017 135...

Page 136: ...PA 8000 PAMIO Proof of Change 12 01 2017 136...

Page 137: ...lectronic components 19 Environmental hazard 19 G General specifications 25 H Humidity 51 I Input Analog 78 111 Input equivalent 68 79 101 112 Inputs 56 Instructed person 12 Intended use 13 L Labels 2...

Page 138: ...ts 12 technician 12 Unauthorized person 12 Qualified personnel 12 R Relay CNC Ready 83 Relay Power OK 82 RMA form 133 RMA number 132 RMS input 67 100 S Safety Function 81 Schematic Analog axes wiring...

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power automation PA 8000, Installation Instructions Manual

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Summary of Contents for PA 8000

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