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12

OPERATION

TO START ENGINE 

Your snow thrower engine is equipped with both a 120 Volt 

A.C. electric starter and a recoil starter.  The electric starter 

is equipped with a three-wire power cord and plug and is 

designed to operate on 120 Volt A.C. household current.
•  Be sure your house is a 120 Volt A.C. three-wire 

ground ed system.  If you are uncertain, consult a 

li censed electrician.

WARNING: Do not use the electric 

start er if your house is not a 120 Volt 

A.C. three-wire grounded system.  Se ri-

 ous per son al injury or damage to your 

snow thrower could result.

COLD START - ELECTRIC STARTER
1.  Insert safety ignition key (tied to recoil start cord) into 

ignition slot until it clicks.  DO NOT turn the key.  Keep 

the extra safety ignition key in a safe place.

2.  Place ON / OFF switch in “ON” position.
3.  Rotate choke control to “FULL” position.
4.  Connect the power cord to the engine.
5.  Plug the other end of the power cord into a three-hole 

grounded 120 Volt A.C. receptacle.

NOTE:

 Do not use primer when start ing en gine with the 

electric starter.
6.  Push starter button until engine starts.

IMPORTANT

:  Do not crank engine more than five con tin u-

 ous seconds between each time you try to start. Wait 5 to 

10 seconds between each attempt.
7.  When the engine starts, release the starter button and 

slowly move the choke control to the “OFF” position.

8.  Disconnect the power cord from the receptacle first, 

then from the engine. 

Allow the engine to warm up for a few minutes.  Engine will 

not develop full power until it has reached normal operat-

ing temperature.
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the 

“OFF” position.
COLD START - RECOIL STARTER
1.  Insert safety ignition key (tied to recoil start cord) into 

ignition slot until it clicks.  DO NOT turn the key.  Keep 

the extra safety ignition key in a safe place.

2.  Place ON / OFF switch in “ON” position.
3.  Rotate choke control to “FULL” position.
4.  Push the primer four (4) times if the temperature is 

below 15°F, or two (2) times if temperature is between 

15° and 50°F.  If temperature is above 50°F, priming is 

not nec es sary.

NOTE

:  Over priming may cause flooding, preventing the 

engine from starting. If you do flood the engine, wait a few 

minutes be fore at tempt ing to start and DO NOT push the 

primer. 

5.  Pull recoil starter handle quickly. Do not allow starter 

rope to snap back.

6.  When the engine starts, release the recoil starter han dle 

and slowly move the choke control to the “OFF” posi-

tion.

Allow the engine to warm up for a few minutes.  Engine will 

not develop full power until it has reached normal operat-

ing temperature.
WARM START - RECOIL STARTER
Follow the steps above, keeping the choke in the “OFF” 

position.  DO NOT push the primer.

BEFORE STOPPING

Run the engine for a few minutes to help dry off any mois-

ture on the engine.

IF RECOIL STARTER HAS FROZEN

If the recoil starter has frozen and will not turn the engine, 

proceed as follows:
1.  Grasp the recoil starter handle and slowly pull as much 

rope out of the starter as possible.

2.  Release the recoil starter handle and let it snap back 

against the starter.

If the engine still fails to start, repeat the above steps or 

use the electric starter.

SNOW THROWING TIPS

•  Go slower in deep, freezing or heavy wet snow. Use 

the drive speed control, NOT the ON / OFF switch, to 

adjust speed.

•  It is easier and more efficient to remove snow im me-

 di ate ly after it falls.

• 

The best time to remove snow is the early morning. At 

this time the snow is usually dry and has not been ex-

posed to the direct sun and warming tem per a tures.

•  Slightly overlap each successive path to ensure all 

snow will be removed.

•  Throw snow downwind whenever possible.
• Ad 

just the skid plates to proper height for current snow 

con di tions.  See “TO ADJUST SKID PLATES” in this 

section of this manual.

•  For extremely heavy snow, re duce the width of snow 

removal by over lap ping previous path and moving 

slowly.

• 

Keep engine clean and clear of snow during use. This 

will help air flow and extend engine life. 

• 

After snow-throwing is completed, allow engine to run for 

a few minutes to melt snow and ice off the engine.

•  Clean the entire snow thrower thoroughly after each 

use and wipe dry so it is ready for next use.

WARNING:  Do not operate snow 

thrower if weather conditions im pair 

visibility.  Throwing snow dur ing a 

heavy, windy snowstorm can blind you 

and be hazardous to the safe operation 

of the snow thrower.

Summary of Contents for XT 437316

Page 1: ...Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious i...

Page 2: ...hrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing grav...

Page 3: ...t speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and...

Page 4: ...oses All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you a...

Page 5: ...o speed control bracket and secure with retainer spring SPEED CONTROL ROD HANDLE KNOB LOWER HANDLE PLASTIC TIE UPPER HANDLE FIG 1 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive...

Page 6: ...UTE BRACKET FIG 7 ALIGN BEFORE TIGHTENING LOCKNUT INSTALL AUGER CONTROL ROD See Figs 5 and 6 1 Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute t...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...sed for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine ON OFF switch used to STO...

Page 9: ...e DISTANCE that snow is thrown is controlled by the position of the chute deflector Set the deflector low to throw snow a short distance set the deflector higher to throw snow farther Tochangethedefle...

Page 10: ...ontrol lever to stop throwing snow CLEAN OUT TOOL FIG 14 MOUNTING CLIP DISCHARGE CHUTE TO MOVE FORWARD AND BACKWARD See Fig 15 SELF PROPELLING forward and reverse movement of the snow thrower is contr...

Page 11: ...lace a damaged or worn scraper bar BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 The engine on your snow thrower has been shipped from the factory already filled with oil 1 Check engine...

Page 12: ...TE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle...

Page 13: ...nctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TI...

Page 14: ...8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual 9 Use gauge on oil fill cap dipstick for checking...

Page 15: ...titute Use only original equipment shear bolts as supplied with your snow thrower 4 Insert safety ignition key and reconnect spark plug wire to spark plug AUGER SHAFT 1 4 20 x 2 SHOULDER SHEAR BOLT 1...

Page 16: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Page 17: ...ny necessary adjustments TO ADJUST CABLE TENSION See Fig 23 Adjust cable tension by turning the adjuster turn buckle located on the right hand cable Grasp the long section tightly and turn the short s...

Page 18: ...engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or...

Page 19: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 20: ...t parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NO XT624ES 96192004400 AUGER HOUSING IMPELLER ASSEMBLY 10 11 11 11 11 1 2 3...

Page 21: ...LEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 N...

Page 22: ...rer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 1 2 3 2 3 01 07 024 B 1 420478 A...

Page 23: ...anufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 3 4 01 11 001 B 4 1...

Page 24: ...ailure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 B 1 428272 LEVER CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10 24 X...

Page 25: ...e your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 10 11 11 11 1 2 3 4 5 6 6 6 7 9 8 12 13 01 09 005 E 1 435023X505 CHUTE WELDMENT 2 178633X505 DEFLECTOR WELDMENT 3 420325 DEFLECTOR...

Page 26: ...nty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 5 6 6 7 7 8 8 8 9 9 01 08 003 A 1 419800X431 PLOW HANDLE LH 2 419801X431 PLOW HANDLE RH 3 196944X431 PANEL BRACKET LH 4 196943X431 P...

Page 27: ...w thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 01 08 007 B 1 412675X431 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RET...

Page 28: ...and void your warranty KEY PART NO NO DESCRIPTION 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 01 08 002 G 1 412683X431 CONTROL PANEL 2 424517X431 CONTROL LEVER LH 3 424516X431 CONTROL LEVER RH 4 4...

Page 29: ...your warranty REPAIR PARTS SNOW THROWER MODEL NO XT624ES 96192004400 HANDLES KEY PART NO NO DESCRIPTION 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD A...

Page 30: ...quipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53 53...

Page 31: ...ETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARING...

Page 32: ...E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B KEY PART NO NO DESCRIPTION 1 188226 assy of 1a 1b AXL...

Page 33: ...r O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 3...

Page 34: ...1 408007 IMPELLER BELT 2 419744 TRACTION BELT 3 423723X431 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X431 IDLER BRACKET 8 428867 SCREW 5 16...

Page 35: ...All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and...

Page 36: ...oid your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 1 2 2 3 01 14 012 A 4 4 1 180445 SHIFTER ROD TOP 2 187716 SHIFTER ROD BOTTOM 3 72270505 CARRIAGE BO...

Page 37: ...er O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 6 181033 DECA...

Page 38: ...38 SERVICE NOTES...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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