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7

Operation

NOTE: 

Determine the left and right sides of the machine 

from the normal operating position.

•  Gasoline is extremely flammable and explosive. 

A fire or explosion from gasoline can burn you 

and others.

•  To prevent a static charge from igniting the gaso-

line, place the container and/or snowthrower on 

the ground before filling, not in a vehicle or on 

an object.

•  Fill the tank outdoors when the engine is cold. 

Wipe up spills.

•  Do not handle gasoline when smoking or around 

an open flame or sparks.

•  Store gasoline in an approved fuel container, out 

of the reach of children.

•  Do not tip the snowthrower with fuel in the fuel 

tank.

The operation of any snow thrower can result 

in foreign objects thrown into the eyes, which 

can result in severe eye damage.  Always wear 

safety glasses or eye shields while operating 

your snow thrower or performing any ad just-

 ments or repairs. We recommend standard safe ty glasses 
or a wide vision safety mask worn over spectacles.

IMPORTANT: 

Know how to operate all controls before 

adding fuel or attempting to start the engine.

Filling the Fuel Tank

Fill the fuel tank with fresh unleaded gasoline (minimum 

87 AKI octane rating) (Figure 7).

IMPORTANT: 

Do not add oil to the gasoline.

IMPORTANT: 

Do not use E85 blended fuels.  This engine 

is not E20/E30/E85 compatible. Alternative fuels with 

high alcohol content can cause hard starting, poor engine 

performance, and may cause internal engine damage.

Checking the Engine Oil

Level

1.   Move the snowthrower to a level surface.
2.   Clean around the dipstick (Figure 8).

NOTE: 

Dipstick location may vary depending on engine 

type.
3.   Remove either side mounted filler cap dipstick or high 

oil fill dipstick and wipe it clean.

4.   Insert the dipstick into the filler neck and turn clockwise 

until fully seated. Then remove the dipstick by turning 

it counter-clockwise.

5.   Fill oil to "FULL" on dipstick with the recommended oil.
6.   Securely screw in the oil filler cap/dipstick.

NOTE: 

Running the engine with a low oil level can cause 

engine damage. Always check the engine oil before start up.

NOTE: 

Running the engine with too much oil may cause 

engine damage and excess smoke in the exhaust. Always 

check the engine oil level before start up. 
 

NOTE: 

For best results, purchase only the quantity of 

gasoline that you expect to use in 30 days. Otherwise, 

you may add fuel stabilizer to newly purchased gasoline 

to keep it fresh for up to 6 months.

Figure 7

1. Oil filler cap/dipstick

Figure 8

1

Fill if oil is 
below letter 
“L” on the 

¿OOHUFDS

Fill if oil 
is below 
“Add” 
on the 

GLSVWLFN

Summary of Contents for Pro PP521ES

Page 1: ...G Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 532 44 36 08 Rev 2 07 22 11 TH SR Printed in the U S A Gasoline containing up to...

Page 2: ...all doormats sleds boards wires and other foreign objects 2 Ensure the control bar is released before starting the engine 3 Donotoperatetheequipmentwithoutwearingadequate winter garments Avoid loose...

Page 3: ...Remove key 7 Do not run the engine indoors except when starting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise...

Page 4: ...nder stand their meaning IMPORTANT Safety and instruction decals are located near areas of potential danger Replace damaged decals MAINTENANCE 12 16 STORAGE 17 TROUBLESHOOTING 18 REPAIR PARTS 20 31 WA...

Page 5: ...reely and rotate the handle to the operating position Figure 2 2 Tightenthehandleknobsuntiltheyaresnug Figure3 2 Installing the Discharge Chute 5 Carriage bolts 4 Flange nuts 2 Washers 1 Knob 1 Chute...

Page 6: ...avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the snow thrower is not used for 25 hours in one year Check the crankc...

Page 7: ...gure 7 IMPORTANT Do not add oil to the gasoline IMPORTANT Do not use E85 blended fuels This engine is not E20 E30 E85 compatible Alternative fuels with high alcohol content can cause hard starting poo...

Page 8: ...primer or the choke if the engine has been running and is hot Excessive priming may flood the engine and prevent it from starting 4 Pulltherecoilstarterorifyoursnowthrowerisequipped with an electric s...

Page 9: ...ng the electric starter extensively can overheat and damage it If the engine does not start after this series of attempts wait at least 40 minutes to allow the starter to cool before attempting to sta...

Page 10: ...n Figure 18 1 Chute deflector knob 2 Chute deflector 3 Chute handle Figure 18 1 2 3 IMPORTANT During initial operation there may be wear between the auger blades and the scraper bar Maximum performanc...

Page 11: ...he auger blades have stopped rotating 3 Always use a clearing tool at least 15 inches long not your hands Figure 19 Figure 19 Operating Tips The auger blades can throw stones toys and other foreign ob...

Page 12: ...from the normal operating position Check for Loose Fasteners Clean Inspect Snow Thrower Clean Replace V Belts Check Replace Auger Blades and Scraper Bar Lubrication Chart Check Engine Oil Level Chang...

Page 13: ...control bar is released Adjusting the Control Cable 1 With the control bar disengaged unhook and move the control cable to the highest position Figure 21 Figure 20 1 Control bar 1 1 Control bar 2 Adj...

Page 14: ...dipstick and remove it Figure 25 9 With the snowthrower in the operating position care fully pour oil into the oil fill hole until Full on the fill cap dipstick line Figure 25 Max fill 18 oz 0 5 l ty...

Page 15: ...IMPORTANT Replace a cracked fouled or dirty spark plug Do not clean the electrodes because grit entering the cylinder can damage the engine 11 Set the gap on the plug to 0 030 inch 0 76 mm Figure 29 1...

Page 16: ...new drive belt first around the engine pulley then the idler pulley and finally around the drive pulley while pressing down on the front of the idler arm Figure 31 5 Install the drive side cover with...

Page 17: ...til the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an accepta...

Page 18: ...to OFF position 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Water in fuel 4 Empty fuel tank carburetor refill with fresh cle...

Page 19: ...19 SERVICE NOTES...

Page 20: ...nent dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your...

Page 21: ...76 40 2 PLATE CHUTE RETAINER 3 532 43 76 35 1 PLATE CHUTE BASE 4 817 41 13 12 6 BOLT HEX WSH HD 13 16 X 3 4 5 532 43 76 42 1 HANDLE CHUTE MS428 6 873 97 05 00 4 NUT LOCK HX W INS 5 16 18 UNC PL 7 532...

Page 22: ...ch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 532 44 46 88 1 BAIL HANDLE P...

Page 23: ...PART NO NO QTY DESCRIPTION 1 872 11 04 07 12 BOLT CARRIAGE 2 532 43 76 20 1 PIN ROLL 3 16 X 1 1 4 3 532 19 96 87 1 BOLT 1 4 20 1 50 4 532 43 76 18 2 PLATE CENTER BLADE 5 532 13 20 04 13 HEX NUT 1 4 2...

Page 24: ...12 2 10 8 9 10 10 6 15 15 7 14 5 17 SSST Shroud asm_14 18 19 20 19 20 21 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M repl...

Page 25: ...DRIVE SIDE MS428 3 532 44 39 26 1 TOP COVER 4 532 43 02 20 1 CAP ASM FUEL 2 25 FR N CB E10 5 532 43 62 35 1 BULB PRIMER 6 532 43 54 07 1 KEY HOUSING 7 532 43 76 48 1 TOP REAR COVER 8 532 43 76 31 1 PL...

Page 26: ...NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower...

Page 27: ...void your warranty KEY PART NO NO QTY DESCRIPTION 1 532 43 59 45 1 LCT ENGINE 136CC MAN 2 532 44 46 39 1 FRAME WELDMENT 3 532 43 82 94 2 WHEEL 7X1 5 DMD GS 3SPK MS428 4 532 43 54 17 2 NUT PUSH AXLE 0...

Page 28: ...arranty KEY PART NO NO QTY DESCRIPTION 1 532 43 48 60 1 SPACER ENGINE CRANK 2 532 43 45 02 1 KEEPER ENGINE BELT 3 532 42 64 90 1 PULLEY ENG TRACTION 3 4 4 532 85 10 74 1 WASHER HARDEN 5 532 43 72 61 1...

Page 29: ...29 SERVICE NOTES...

Page 30: ...EL NUMBER PP521ES 6188000600 ENGINE LCT COMPLETE ENGINE 435945 26 26A Electric Start Only 31 34 29 12 38 37 36 30 47 27 49 48 3 18 28 40 23 44 41 39 19 17 46 56 62 52 53 Included with part 40 50 22 65...

Page 31: ...ric Start Flywheel Assy If Equipped 26A 420585 Manual Start Flywheel Assy If Equipped 27 424969 High Oil Fill Tube Assy 28 420586 Flywheel Fan 29 420595 Ignition Coil Assy 30 420606 Crankcase Cover As...

Page 32: ...sed for rental or commercial purposes is limited to 90 days from the date of origi nal purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and mainta...

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