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Poulan Pro PRGT22H50D, Owner'S Manual

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Poulan Pro PRGT22H50D Owner'S Manual Download Page 9

Summary of Contents for PRGT22H50D

Page 1: ... MANUAL MODEL PRGT22H50D WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury LAWN TRACTOR Always Wear Eye Protection During Operation 178497 02 27 01 RH Printed in U S A ...

Page 2: ...mmendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slowand gradual Do not make sudden changes in speed or direction 2 Avoid starting orstopping on a slope Iftires lose traction disengage the blades and proceed slowly straightdown the slope DO NOT D...

Page 3: ...lades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point out im portant safety precautions It means CAUTION BECOMEALERT YOUR SAFETY IS INVOLVED CAUTION In orderto prevent acciden tal starting when setting up transport ing adjusting or making repairs al ways disconnect spark plug wire a...

Page 4: ...park arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized service centre department See RE PAIR PARTS section of this manual CONGRATULATIONS on your purchase of a new tractor It has been designed engineered and manufactured t...

Page 5: ...gs _ _sp double loop Retainer Springs single loop 1 Front Plate _ Assembly _ _ 2 Flanged Pins Gauge Wheel 12 Crownlock Nuts 5 16 18 4 rackets 4 Wheels 4 Adjusting Bar 4 Retainer springs 12 Carriage Bolts 5 16 18 x 5 8 _ 4_7_2ers 14 Ga 4 Clevis Pins 4 Shoulder Bolt Nose Roller Nose Roller Nose Roller 2 Locknuts 5 16 18 For Future Use Keys 2 Washers 17 32 x 7 8 x 16 Ga Slope Sheet 2 Keys 5 ...

Page 6: ...Fig 1 Remove hex bolt Iockwasherand large flatwasher from steering shaft Position front wheels of the tractor so they are pointing straightforward Slide the steering sleeve over the steering shaft Align tabs and press steering sleeve extension into bottom of steering wheel Position steering wheel so cross bars are horizontal left to right and slide onto steering wheel adapter Secure steering wheel...

Page 7: ...nt of tractor is clear of other people and objects Be sure all the above assembly steps have been completed Check engine oil level and fill fuel tank with gasoline Place freewheel control in transmission engaged posi tion Sit on seat in operating position depress brake pedal and set the parking brake Press lift lever plunger and raise attachment lift lever to its highest position Startthe engine A...

Page 8: ...deck pins Retain with double loop retainer spring with loops down as shown Install front plate assemblyto tractor suspension brack ets and retain with single loop retainer springs as shown Position front plate assembly between front mower brackets Raise deck and plate assembly to align holes and insert flanged pins Secure pins with double loop retainer springs between the plate and mower brackets ...

Page 9: ...nd charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and...

Page 10: ...T SLOW WARNING L GHTSO OVI _TEMP t ENGINE ON ENGINE OFF OIL PRESSURE I J FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L ATTACHMENT REVERSE CLUTCH ENGAGED NEUTRAL HIGH LOW PARKING BRAKE KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNITION CLUTCH DISENGAGED SEE SAFETY RULES SECTION DANGER KEEP HANDS AND FEET AWAY 10 FREE WHEEL Automatic Models only ...

Page 11: ...or LIFT LEVER Used to raise and lower mower deck or other attachments mounted to your tractor BRAKE PEDAL Used for braking the tractor and starting the engine MOTION CONTROL LEVER Selects the speed and direction of tractor CHOKE CONTROL Used when starting a cold engine LIGHT SWITCH Turns the headlights on and off LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position 1...

Page 12: ...dle before stopping may cause engine to backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD 12 TO USE THROTTLE CONTROL See Fig 8 Always operate engine at full throttle Operating engi...

Page 13: ...TACHEMNT CLUTCH SWITCH PULL OUT TO ENGAGE LIFT LEVER HIGHEST POSIITON LOWEST POSITION PUSH IN TO DISENGAGE DEFLECTOR I _ CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills If stopping is absolutely necessary push brake pedal quickly to brake position ...

Page 14: ... be needed NOTE Before starting read the warm and cold starting procedures below Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts push choke control in wait a few minutes and try again If engine still does not start p...

Page 15: ...ward after the tractor moves approximately five 5 feet slowly move motion control lever to reverse position After the tractor moves approximately five 5 feet return the motion control lever to the neutral N position Repeat this procedure with the motion control lever three 3 times Your tractor is now purged and now ready for normal operation Tire chains cannot be used when the mower housing is att...

Page 16: ...MENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual LUBRICATION CHART TIE ROD BALL JOINTS ZERK ZERK _FRONT WHEEL Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and A...

Page 17: ...trailing edge up towards deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY Reassemble hex bolt lock washer and flat washer in exact order as shown Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED TRAILING EDGE UP STAR BLADE FLAT WASHER_ HEX BOLT GRADE 8 _ _ _ _ _LOCK WASHER MANDREL ASSEMBLY A GRADE ...

Page 18: ...o avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level Determine temperature range expected before oil ...

Page 19: ...l filter becomes clogged obstructing fuel flow to carburetor replacement is required With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline CLAMP CLAMP FUEL FILTER FIG 18 CLEANING Clean engine bat...

Page 20: ...f tractor TO INSTALL MOWER Follow procedure described in INSTALL MOWER AND DRIVE BELT in the Assembly section of this manual TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PROD UCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust yourmower SIDE TO SIDE ADJUSTM...

Page 21: ...MBLY FIG 22 MOWER DRIVE BELT REMOVAL See Fig 23 Park tractor on a level surface Engage parking brake Remove screws from L H mandrel cover and remove cover Roll belt over the top of LH mandrel pulley Remove belt from electric clutch pulley Remove belt from idler pulleys Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface Check primary idler ar...

Page 22: ...and ignition switches are in OFF position Adjust the three nylon Iocknuts until space between clutch plate and rotor measures 012 at all three slot locations cut in side of brake plate NOTE After installing a new electric clutch run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate TO REPLACE MOTION DRIVE BELT See Fig 26 Parkthe tractor on level su...

Page 23: ...e positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual The front wheel camber is not adjustable on your tractor If damage has occurred to affect the front wheel camber contact you rnearest authorized service center department FRONT OF TRACTOR _l 4 A FIG 28 ADJUSTMENT JAM NUTS FIG 29 FRONT WHEEL TOE IN ADJUSTMENT Front wheel toe i...

Page 24: ...ries If your battery is too weak to start the engine it should be recharged See BATTERY in the Customer Responsibili ties section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OT...

Page 25: ...T ATTACHMENT LIFT SPRING See Fig 33 While holding spring bushing with wrench loosen jam nut Turn adjustment bolt clockwise to extend spring and reduce lift effort for heavier attachments Turn adjustment bolt counterclockwise for lighter at tachments Retighten jam nat against spring bushing IMPORTANT DO NOTADJUST FOR MAXIMUM SPRING TENSION WHEN USING LIGHT ATTACHMENTS SUCH AS A MOWER ADJUST LIFT LE...

Page 26: ... panel to full choke position Loosen knob and remove cover assembly from air cleaner Choke should be closed If itisnot loosen casing clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely Replace air cleaner cover assembly and tighten knob TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected ...

Page 27: ...OM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Drain the fuel tank Start the engine and let...

Page 28: ...several minutes before attempting to start 4 Replace spark plug 5 Clean replace air filter 6 Replace fuel filter 7 Drain fuel tank and carburetor refili tank with fresh gasoline and replace fuel filter 8 Check all wiring 9 See To Adjust Carburetor in Service Adjustments section 10 Contact an authorized service center department 11 See To start engine in operation section 1 Clean replace air filter...

Page 29: ... so equipped 4 Faulty alternator 1 Freewheel control in disengaged position 2 Motion drive belt worn damaged or broken 3 Air trapped in transmission during shipment or servicing Engine throttle control not set at SLOW position for 30 seconds before stopping engine 1 Check wiring switches and connections If not corrected contact an authorized service center department 1 Replace blade Tighten blade ...

Page 30: ...SERVICE NOTES 30 ...

Page 31: ... RPM REGULATOR D_SCONNECTED I IGNITION SWITCH POSITION CIRCUIT MAKE OFF M G A1 NONE ON LIGHTS B A1 L A2 ON B A1 NONE START B S A1 NONE WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING RELAY REMOVABLE CONNECTIONS PTO SWITCH L POSITION CIRCUIT t OFF C G B H ON C F B E A D NON REMOVABLE CONNECTIONS HEADLIGH...

Page 32: ...REPAIR PARTS TRACTOR MODEL NUMBER PRGT22H50D ELECTRICAL 22 24 41 I 42 43 79 81 27 8 i I 26 I I I I I I I 28 16 29 32 i I I I I ...

Page 33: ...Harness Headlight 22 4152J Bulb Light 24 4206J Cable Battery 25 146149 Cable Battery 26 108824X Fuse 27 73510400 Nut Keps Hex 1 4 20 Unc 28 170697 Cable Ground 29 160784 Switch Plunger 30 175566 Switch Ign 33 140401 Key 40 170238 Harness Ignition 41 17720408 Screw 1 4 20 x 1 2 42 131563 Cover Terminal Red 43 178861 Solenoid 45 122822X Ammeter 50 174653 Switch PTO 52 141940 Protection Wire Loop 79 ...

Page 34: ...REPAIR PARTS TRACTOR MODEL NUMBER PRGT22H50D CHASSIS AND ENCLOSURES _ 138 141 p 158 37 122 150 122 8 146 21 2 28 1 47 17 19 20 17 56 86 42 _ 130 44 17 21 17 21 34 ...

Page 35: ... 143 169847X428 161327 Bracket Pivot Chassis LH 144 161900 161326 Bracket Pivot Chassis RH 146 169848X428 177018 Plate Asm Engine Chassis 148 164655 19111116 Washer 11 32 x 11 16 x 16 Ga 150 161237 17060512 Screw 5 16 18 x 3 4 152 177956 167287X428 Fender Pnt 153 160568 175278 Bracket Axle Front 157 161840 72140608 Bolt Carriage 3 8 16 x 1 158 17670608 136939 Bracket Spnsn Front Lh 136940 Bracket ...

Page 36: ...REPAIR PARTS TRACTOR MODEL NUMBER PRGT22H50D GROUND DRIVE 127 120 142_ 122 69 2 77 65 _3 117 _55 j117 50 _ _ 128 _I _52 _149 6 46 35 34 _131 68 29 37 56 38 33 144 _145 _108 j145 112 69 144 36 ...

Page 37: ...t 143 17060512 58 74760724 Bolt Fin Hex 7 16 14 x 1 1 2 144 160849 61 143995 Pulley Transaxle 145 163168 64 176601 Shaft Brake Pedal 146 140462 65 67609 Bolt Shoulder 147 141322 68 5142H Pin Roll 148 17060616 69 123800 Washer 149 19131410 70 164892X428 Console Shift 151 74760514 71 151179 Plate Console Shift 152 178705 73 74490548 Bolt Hex Flghd 5 16 18 x 3 Gr5 74 142432 Screw HexWsh Hi Lo 1 4 1 2...

Page 38: ...REPAIR PARTS TRACTOR MODEL NUMBER PRGT22H50D STEERING ASSEMBLY _ 26 _ J 25 _ _ _ 14 45 Si 34 33 32 27 42 t9 27 6 20 23 22 31 8 6 29 28 15 47 t313 I 7 8 J 35 38 ...

Page 39: ...Klip T5304 75 Cap Spindle Bolt Fin Hex 5 8 11 x 2 3 4 Spacer Brg Axle Front Nut Lock Flange 5 8 11 Unc Washer 25 32 x 1 1 4 x 16 Ga Washer Lock Hvy Hlcl Spr 3 8 Nut Lock Center 3 8 24 Unf Shaft Asm Steering Rd Asm Tie Ball Draglink Support Asm Steering Vgt Boot Steering Stealth Adapter Wheel Steering Bushing Strg Screw Bolt Fin Hex 3 8 16 x 1 Gr 5 Insert Cap Strg WH Bearing Cal Strg Screw Hexwsh t...

Page 40: ...REPAIR PARTS TRACTOR MODEL NUMBER PRGT22H50D ENGINE 69 _ 62 18 15 2O 17 12 11 81 37 16 26 27 37 28 39 9 8 40 29 SPARK ARRESTER KIT 40 ...

Page 41: ...y V Idler Keeper Asm Belt Engine VGT Bushing Clutch Electric Pulley Engine VGT Elect Clutch Tank Fuel Rear 3 50 Pad Spacer Pad Spacer Top Vented N LANY Control Throttle Screw Hex Thd Cut 1 4 20 X 5 8 Control Choke Washer Ext Tooth 3 8 Nut Keps 3 8 24 Unf Bushing Stem Tank Fuel Fuel Line Spark Arrester Kit Clip Push In Washer Clamp Hose ScrewTT 3 8 16 x 2 1 4 UNC Screw TT 3 8 16 x 4 UNC Washer 1 1 ...

Page 42: ... x 62 Clip Push In Hinged Nut Crownlock 3 8 16 Spring Seat Cprsn Bolt 5 16 18 UNC x 3 4 w Sems Pan Seat Bracket Mounting Switch Bushing Snap Bolt Carriage 1 4 20 x 1 1 2 KEY PART NO NO DESCRIPTION 15 121249X 16 123740X 17 123976X 18 19171912 19 166369 20 124238X 21 171852 22 73800500 Spacer Split Spring Cprsn Nut Lock 1 4 Lg Fig Gr 5 Washer 17 32 x 1 3 16 x 12 Ga Knob Seat Cap Spring Seat BIk Bolt...

Page 43: ...ft Tapered Nut Crownlock 3 8 16 Unc Spring Asm Assist Lift Bracket Spring Assist Washer 13 32 x 13 16 x 16 Ga Bolt Adjust Spring Assist Bolt Fin Hex 3 8 16 x 1 Retainer Spring Nut Jam Hex 1 2 13 Unc 26 73680800 29 150233 30 110807X 31 19131016 32 137150 33 76020308 34 137167 35 138057 38 155097 39 123935X 40 17060516 41 73540600 42 19112410 43 123934X 70 145212 72 110452X 73 73350600 75 175805 76 ...

Page 44: ...REPAIR PARTS TRACTOR MODEL NUMBER PRGT22H50D MOWER DECK 55 48 48 48 54 36 10 112 45 23 2 2 22 44 ...

Page 45: ...9 72110614 Nut Lock Hex w Ins 5 16 18 Unc 103 155986 Screw Thd Rolling Washer Head 104 156941 Nut Fig Top Lock Cntr 9 16 105 156852X421 Pulley Mandrel 106 156853X421 Washer Spacer Mower Vented 107 156854X421 Bolt Carriage 3 8 16 x 1 1 4 108 156856X421 Bolt Carriage 3 8 16x2 109 72010505 Bolt Carriage 3 8 16 x 1 Gr 5 110 73980500 Stiffener Arm Idler 112 19171216 Keeper Belt Idler 113 72110504 Pulle...

Page 46: ...g Decal Saddle Brake Parking Decal Battery Reflector Taillight Decal Fender Auto Trans Decal Handle Lift Lift Hand_e Pad Footrest Decal Control Movement Manual Owner s English Manual Owner s French WHEELS TIRES 3 7 4 10 5 9 8 KEY PART NO NO DESCRIPTION 1 59192 2 65139 3 106228X421 4 8134H 5 106230X 6 278H 7 9040H 8 104757X421 9 105588X 10 7154J 11 106277X421 12 6856M 144334 Cap Valve Tire Stem Val...

Page 47: ...SERVICE NOTES 47 ...

Page 48: ...SERVICE NOTES 48 ...

Page 49: ...SERVICE NOTES 49 ...

Page 50: ...mited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 6 Exclusions ...

Page 51: ...N HILL NOT ACROSS HILL Ut SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE 15 MAX Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes ...

Page 52: ... lawn mowers for Trimmers Brushcutters and Blowers 3 For replacement parts have available the following information a ModelNumberfManufacturer s I D Number b Description of part NOTE Electrolux Home Products provides parts and service through its authorized distribu tors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux ...

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