Poulan Pro PR524ESA Owner'S Manual Download Page 12

12

ENGINE OIL

FILL CAP / 

DIPSTICK

FUEL SHUT-

OFF VALVE

PRIM ER

SAFETY 
IG NI TION 
KEY

THROT TLE

CHOKE CONTROL

STARTER BUTTON

RECOIL 
STARTER 
HANDLE

GAS O LINE 

FILLER CAP

NOTE:  ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.  

ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.

POWER CORD PLUG

TO ADJUST SKID PLATES (See Fig. 17)

NOTE:

 The wrench provided in your parts bag may be used 

to adjust the skid plates.

Skid plates are located on each side of the auger housing 
and adjust the clearance between the scraper bar and the 
ground surface. Adjust skid plates evenly to proper height 
for current surface conditions. For removal of snow in 
normal con di tions, such as a paved driveway or side walk, 
place skid plates in the highest position (lowest scraper 
clear ance) to give a 1/8" clearance between the scraper 
bar and the ground.  Use a middle position if the surface 
to be cleared is uneven.

NOTE:

 It is not recommended to operate the snow thrower 

over gravel or rocky surfaces. Objects such as gravel, rocks 
or other debris, can easily be picked up and thrown by the 
impeller, which can cause serious personal injury, property 
dam age or damage to the snow thrower. 

•      If snow thrower must be operated over gravel surface, 

use extra caution and be sure skid plates are adjusted 
to lowest (highest scraper clear ance) position.

1.    Shut off engine and wait for all moving parts to stop.

2.   Adjust skid plates by loosening the rear 1/2" hex nut 

only, then moving skid plate to desired position. Be sure 
both plates are adjusted evenly. Tighten securely.

OPERATION

WARNING:  Wipe off any spilled oil or 
fuel.  Do not store, spill or use gasoline 
near an open fl ame.

CAUTION:  Alcohol blended fuels (called 
gas o hol or using ethanol or methanol) can at-
tract moisture which leads to separation and 
for ma tion of acids dur ing storage.  Acidic gas 
can damage the fuel system of an engine while 
in storage.  To avoid engine problems, the fuel 
system should be emptied be fore stor age of 
30 days or longer.  Drain the gas tank, start 
the engine and let it run until the fuel lines 
and carburetor are empty.  Use fresh fuel next 
season.  See Storage In struc tions for ad di tion al 
information.  Never use engine or car bu re tor 
cleaner products in the fuel tank or per ma nent 
damage may occur.

SKID PLATE

LOW POSITION (HIGH GROUND CLEAR ANCE)

1/2" HEX NUT

HIGH POSITION
(LOW GROUND
CLEARANCE)

AUGER 

HOUSING

SCRAPER BAR

The scraper bar is not adjustable, but is reversible.  After 
con sid er able use it may become worn.  When it has worn 
almost to the edge of the housing, it can be reversed, 
providing additional service before requiring replacement.  
Replace a dam aged or worn scrap er bar.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

The engine on your snow thrower has been shipped, from 
the factory, already fi lled with oil.

1.    Check engine oil with snow thrower on level ground.

2.   Remove oil fi ll cap/dipstick and wipe clean, reinsert 

the dipstick and screw tight, wait for a few seconds, 
remove and read oil level. If necessary, add oil until 
“FULL” mark on dipstick is reached. Do not overfi ll.

•      To change engine oil, see “TO CHANGE ENGINE OIL” 

in the Main te nance sec tion of this manual.

ADD GASOLINE (See Fig. 18)

•      Fill fuel tank to bottom of tank fi ller neck.  Do not over-

fi ll.  Use fresh, clean, regular unleaded gasoline with 
a minimum of 87 octane.  Do not mix oil with gasoline.  
Purchase fuel in quan ti ties that can be used within 30 
days to assure fuel freshness.

TO START ENGINE 

•      Be sure fuel shut-off valve is in the OPEN position.

Your snow thrower engine is equipped with both a 120 Volt 
A.C. electric starter and a recoil starter.  The electric starter 
is equipped with a three-wire power cord and plug and is 
designed to operate on 120 Volt A.C. household current.

•     Be sure your house is a 120 Volt A.C. three-wire 

ground ed system.  If you are uncertain, consult a 
li censed electrician.

WARNING: Do not use the electric 
start er if your house is not a 120 Volt 
A.C. three-wire grounded system.  Se-
 ri ous per son al injury or damage to your 
snow thrower could result.

FIG. 18

FIG. 17

For Parts Call K&T 606-678-9623 or 606-561-4983

www.mymowerparts.com

Summary of Contents for PR524ESA

Page 1: ...g Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 192039 Rev 1 08 10 04 BY Printed in U S A For Parts Call K T 606 678 9623 or 606 561 4983 www mymowerparts com ...

Page 2: ...tainer rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tankopeningatalltimes untilrefuelingiscomplete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing im mediately For all units with electric starting motors use electric starting extension cords certified CSA UL Use only with a receptacle that has been installed in...

Page 3: ...st authorized service center We have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your snow thrower properly Always observe the SAFETY RULES SERIAL NUMBER ___________________________ DATE OF PURCHASE _______________________ THEMODELANDSERIALNUMBERSWILLBEFOUND ONADE...

Page 4: ... 14 SERVICE AND ADJUSTMENTS 16 18 STORAGE 18 TROUBLESHOOTING 19 REPAIR PARTS 20 31 SAFETY RULES 2 3 PRODUCT SPECIFICATIONS 3 CUSTOMER RESPONSIBILITIES 3 WARRANTY 32 ASSEMBLY PRE OPERATION 5 7 OPERATION 8 13 For Parts Call K T 606 678 9623 or 606 561 4983 www mymowerparts com ...

Page 5: ...ie holding speed control rod to lower handle 4 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 8 A toolbox is provided on your snow thrower The toolbox is located on top of the belt cover Store the extra shear bolts nuts and multi wrench provided in parts bag in the toolbox NOTE The multi wrench may be used for...

Page 6: ...AUGER CONTROL LEVER AUGER CONTROL ROD AUGER CONTROL BRACKET RETAINER SPRING FIG 6 AUGER CONTROL ROD CONTROL ARM RUBBER SLEEVE LOOP OPENING UP FIG 5 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown 2 With top end...

Page 7: ...chute assembly on top of chute base with discharge opening toward front of snow thrower 2 Positionchuterotaterheadoverchutebracket Ifneces sary rotatechuteassemblytoalignsquareandpinonun dersideofchuterotaterheadwithholesinchutebracket 3 With chute rotater head and chute bracket aligned position chute rotater head on pin and threaded stud of mounting bracket 4 Install 3 8 washer and locknut on thr...

Page 8: ...ence These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DANGER OR WARNING REVERSE SNOW DISCHARGE TRACTION DRIVE CONTROL DISENGAGED...

Page 9: ...r pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW engine speed and to STOP the engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute TRACTION DRIVE CONTROL LEVER DISCHARGE CHUTE CONTROL LEVER RECOIL AUXILIARY STARTER HAN...

Page 10: ...ntrol is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise Slowly turn knob counterclockwise to disengage FIG 10 FIG 9 FIG 11 FULL OFF SLOW FAST OPEN OFF TO CONTROL SNOW DISCHARGE See Figs 12 13 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from...

Page 11: ...ver will lock the auger control lever in the engaged position This will allow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process HIGH POSITION CHUTE DEFLECTOR LOW POSITION KNOB FIG 13 USING THE CLEAN OUT TOOL See Fig 15 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the cle...

Page 12: ...f 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeStorageInstructionsforadditional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur SKID PLATE LOW POSITION HIGH GROUND CLEARANCE 1 2 HEX NUT HIGH POSITION LOW GROUND CLEARANCE AUGER HOUSING SCRAPE...

Page 13: ...of the starter proceed as fol lows OPERATION ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle 3 While the engine is running push starter button and spin the starter for several seconds NOTE The unusual sound made while starter is spinning will not harm the engine or starter 4 Disconnect the power cord ...

Page 14: ...rer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Check controls to be sure they are functioning properly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART SAE 30 Motor Oil See ENGINE in Maintenance section Engine oil Pivot poin...

Page 15: ...om snow thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO REMOVE WHEELS in the Service and Adjustments section of this manual 1 Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug 2 Clean area ...

Page 16: ...isengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shoulder shear bolt Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment ...

Page 17: ...ate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when bringing the snow thrower together 12 Install the two 2 hex bolts and lock washers and tighten securely 13 INSTALLENGINEPULLEY Placebeltinpulleygroove and slide pulley on crankshaft Install flat washer lock washer and bolt and tighten securely 30 35 ft lbs torque Make sure belt is inside belt keeper 14 INSTALL ...

Page 18: ...e gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER 1 Remove spark plug 2 Pour one ounce 29 ml of oil through spark plug hole into cylinder 3 Pull recoil starter handle slowly a few times to distribute oil 4 Replace with new spark plug OTHER Do not store gasoline fr...

Page 19: ...position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carburetor refill tank with fresh gasoline 5 Carburetor is in need of 5 Contact a qualified service centre adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts vibration augers or impeller...

Page 20: ...or components parts thereof Please refer to the applicable manu facturer s warranty on these items 2 Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products 3 Th...

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