Poulan Pro PR300L Owner'S Manual Download Page 14

14

CLEANING

IMPORTANT:

  For best performance, keep snow thrower 

housing free of any dirt or trash. Clean the outside of your 

snow thrower after each use.

WARNING:  Remove safety ignition key 

and disconnect spark plug wire from 

spark plug.  Place wire where it can not 

come in contact with spark plug.

• 

Keep finished surfaces/wheels free of gasoline, oil, etc.

•  We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffler 

and carburetor are covered to keep water out. Water 

in engine can result in shortened engine life.

MAINTENANCE

BELTS

Check belts for deterioration and wear after every 50 hours 

of operation and replace if necessary. The belts are not 

ad just able. Replace belts if they begin to slip from wear. 

(See “TO REMOVE BELT COVER” in the Service and 

Adjustments section of this manual).
The belts on your snow thrower are of special con struc tion 

and should be replaced by original equipment man u fac tur er 

(OEM) belts avail able from your nearest dealer. Using other 

than OEM belts can cause personal injury or damage to 

the snow thrower.

SNOW THROWER

Always observe the safety rules when performing any 

main te nance.

TIRES

• 

Maintain proper air pressure in both tires (14–17 PSI).

• 

Keep tires free of gasoline and oil, which can harm rubber.

NOTE:

 To seal tire punctures and prevent flat tires due 

to slow leaks, tire sealant may be purchased from your 

local parts dealer. Tire sealant also prevents tire dry rot 

and cor ro sion.

AUGER GEAR CASE

• 

The gear case was filled with lubricant to the proper level 

at the factory. The only time the lubricant needs atten-

tion is if service has been performed on the gear case.

•  If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 

thrower. The sprockets, hex shafts, drive disc and friction 

wheel require no lubrication. The bearings and bushings 

are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po-

 nents can cause contamination of the friction 

wheel and damage to the drive system of your 

snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service 

classification SG–SL. Select the oil's SAE viscosity grade 

according to your expected operating temperature.

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, these multi-viscosity oils 

will result in increased oil consumption when used above 

32°F.  Check your engine oil level more frequently to avoid 

possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once 

a year if the snow thrower is not used for 25 hours in one year.

MUFFLER

Inspect and replace corroded muffler as it could cre ate a 

fire haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 

every 100 hours of operation, whichever occurs first.  Spark 

plug type and gap setting are shown in the “PROD UCT 

SPEC I FI CA TIONS” section of this manual.

Check the crankcase oil level before starting the engine 

and after each five (5) hours of continuous use. Tighten oil 

fill cap / dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil 

change. All oil must meet API service classification SG–SL.
•  Be sure snow thrower is on level surface.
•  Oil will drain more freely when warm.
•  Catch oil in a suitable container.

NOTE:

 A wheel may be removed from snow thrower for 

easier access to the oil drain plug and place ment of a 

suitable container. 
1.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with spark plug.

2.  Clean area around drain plug.
3.  Remove drain plug and drain oil in a suitable container.
4.  Install drain plug and tighten securely.
5.  Wipe off any spilled oil from snow thrower and engine.
6.  Install left wheel (if removed for draining oil). Be sure 

to install wheel pin and retainer pin into proper hole 

in wheel axle (See “TO REMOVE WHEELS” in the 

Service and Adjustments section of this manual).

7.  Remove oil fill cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.  Refill engine with oil through oil dipstick tube. Pour 

slowly. Do not overfill. For approximate capacity see 

“PRODUCT SPECIFICATIONS” section of this man u al.

9.  Use gauge on oil fill cap/dipstick for checking level. 

Be sure dipstick cap is tightened securely for accurate 

reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

Summary of Contents for PR300L

Page 1: ...Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 587 14 84 27 Rev 1 Gasoline containing up to 10 ethanol E10 is...

Page 2: ...tectors to avoid damage to hearing Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cr...

Page 3: ...ctivedevicesinplaceandworking 10 Never direct the discharge toward people or areas where property damage can occur Keep children and others away 11 Do not overload the machine capacity by attempting t...

Page 4: ...5 16 18 x 5 8 585832001 1 LOCKNUT 1 4 20 585691401 1 SHOULDER BOLT 1 4 20 585832201 1 SPRING 184505 2 SHEAR BOLTS 1 4 20 x 1 3 4 585511801 2 LOCKNUTS 1 4 20 73800400 1 LOCKNUT 3 8 585691001 3 KNOB 581...

Page 5: ...ng holes Install carriage bolts that aresuppliedinthebagofpartsandtightenlowerhandle knobs securely 3 Install the additional carriage bolts and handle knobs that are supplied in the bag of parts to se...

Page 6: ...uipped onthreaded stud and tighten securely FIG 4 CHUTE ROTATOR HEAD LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRACKET ALIGN BEFORE TIGHTENING LOCKNUT FIG 5 ROTATOR CABLES ROTATOR...

Page 7: ...CE EAR PROTECTION RECOMMENDED DANGER OR WARNING SNOW DISCHARGE TRACTION DRIVE CONTROL DISENGAGED ENGAGED ROTATE LEFT ROTATE RIGHT CHUTE ROTATION IGNITION KEY INSERT TO START AND RUN CHOKE CLOSED START...

Page 8: ...s thrown Skid plate used to adjust height of scraper bar from the ground Safety ignition key must be inserted for the engine to start and run Remove when snow thrower is not in use Electric start butt...

Page 9: ...charge chute Keep the area of operation clear of all persons small children and pets at all times including startup WARNING If the discharge chute or augerbecomeclogged shut offengine andwaitforallmov...

Page 10: ...trollever to the handle to clear snow from the auger housing and the discharge chute DRIVE SPEED CONTROL LEVER TRACTION DRIVE CONTROL LEVER FIG 14 FIG 15 CLEAN OUT TOOL FIG 13 MOUNTING CLIP DISCHARGE...

Page 11: ...add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 17 Fill fuel tank to bottom...

Page 12: ...ng may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 6 Pull recoil starter handle quickly Do no...

Page 13: ...k belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service thi...

Page 14: ...ated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in c...

Page 15: ...connect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1...

Page 16: ...frame assembly Do not discard bolts 2 Loosen but DO NOT REMOVE lower 5 16 bolts on both sides of the frame assembly 3 Remove the auger belt from the engine pulley 4 Tip the back section down The front...

Page 17: ...ve return spring holding the swing plate in place 4 Remove arm bolt and drive belt tensioner arm 5 Removepulleyboltandwasher enginepulley anddrive belt from engine 6 Remove the top bolt holding the sw...

Page 18: ...ement cable tensions to shorten their lengths To adjust the Speed Select cable 1 Adjust cable tension by loosening the jam nut next to the turn buckle 2 Grasp the short section and hold while turning...

Page 19: ...el system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in t...

Page 20: ...r Engine idles or runs roughly 1 Choke is in FULL position 1 Move choke to OFF position 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gaso...

Page 21: ...and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PR300L 96198006600 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 05 09 012 C 1 2 3 4 5X 5X 1 581 63 75 02...

Page 22: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Page 23: ...EL 3 586 71 52 01 PULLEY IMPELLER SCREW ON 4 585 05 69 01 CHUTE DISCHARGE BASE 5 532 18 40 95 BRACKET CORNER DISCHARGE BASE 6 585 51 18 01 BOLT SHEAR 1 4 20 7 873 80 04 00 NUT NYLOCK 1 4 20 8 585 69 1...

Page 24: ...WER MODEL PR300L 96198006600 AUGER HOUSING IMPELLER ASSEMBLY 05 09 039 A 1 2 3 1 532 19 21 99 TOOL CLEANOUT 2 532 40 54 00 CLIP CLEANOUT TOOL 3 532 19 41 89 SCREW HEX WASHER 13 16 X 5 8 05 09 007 A 2...

Page 25: ...nal Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 4 5 5 5 6 7 05 08 003 D 1 581 68 03 01 CABLE ROTATOR AS...

Page 26: ...O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 5 5 6 6 7 9 8 8 05 08 009 C 1 581 12 83 01 CABLE CONTROL DRIVE 2 587 42 87 01 CABL...

Page 27: ...to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PR300L 96198006600 CONTROL PANEL DISCHARGE CHUTE 1 2 2 3 3 4 5 05...

Page 28: ...your warranty REPAIR PARTS SNOW THROWER MODEL PR300L 96198006600 CONTROL PANEL DISCHARGE CHUTE 1 2 2 3 05 07 003 A 1 581 13 12 01 CONSOLE BASE MULTI CONTROL 2 817 06 04 10 SCREW TA SEMI GIMLE 1 4 20 X...

Page 29: ...2 44 36 24 CHUTE WELDMENT 2 532 18 45 11 DEFLECTOR WELDMENT 3 532 42 03 25 DEFLECTOR SEAL 4 532 12 84 15 POP RIVET 5 532 43 03 24 CHUTE SNOW SHIELD 6 532 42 17 28 SHIELD STRAP RETAINER 7 586 96 15 01...

Page 30: ...rranty REPAIR PARTS SNOW THROWER MODEL PR300L 96198006600 HANDLES KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 4 4 05 05 001 D 1 581 12 35 04 LOWER TUBE 2 817 00 06 12 SCREW HEX WASH...

Page 31: ...warranty 1 1 2 3 3 3 4 4 4 5 5 5 6 7 05 08 005 C 1 581 12 39 02 LEVER CONTROL SPEED DEFL 2 581 24 16 02 LEVER CONTROL CHUTE ROT 3 581 32 97 01 BOLT SHOULDER 1 4 20 4 581 32 96 01 SPRING COMPRESSION 5...

Page 32: ...ches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 10 11 1 2 3 4 4 4...

Page 33: ...5 42 03 BRACKET YOKE WELDMENT 9 581 31 53 01 SPRING TORSION DRIVE 10 585 26 38 01 EXTENSION SPRING 11 585 69 15 01 NUT HEX FLANGE LOCK 5 16 18 12 580 75 62 01 BEARING 9 16 I D 1622 2RSNR 13 580 75 61...

Page 34: ...to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 05 03 002 A 1 532 44 49 49 WASHER 1 00 2 581 12 23 01 BUSHING HEX 1...

Page 35: ...2 2 3 4 5 5 5 5 5 5 5 5 6 6 7 7 7 7 7 7 7 7 9 8 8 12 12 13 14 05 01 004 A B S ENGINE 20M307 0001 F1 1 580 83 94 03 FRAME 2 532 15 04 06 ENGINE BOLT 3 8 16 X 1 280 DOGPOINT 3 580 83 95 03 FRAME COVER 4...

Page 36: ...PORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 3 4 4 05 0...

Page 37: ...4 05 00 LOCK WASHER 5 16 SPLIT HVY 4 874 61 05 12 CAPSCREW HEXHD 5 16 24 X 75 GR5 5 873 80 05 00 NUT NYLOCK 5 16 18 UNC 6 532 05 92 89 WASHER FLAT 328 X 1 00 X 097 7 581 14 14 01 PULLEY IDLER 2 0 W SP...

Page 38: ...hes 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIP...

Page 39: ...NO NO DESCRIPTION 1 01 14 007 A 1 532 19 30 71 SAFETY IGNITION KEY 10 11 1 2 3 4 5 6 7 9 8 12 05 18 006 B 1 585 51 18 01 BOLT 1 4 20 X 1 81 2 873 80 04 00 NUT NYLOCK 1 4 20 3 532 42 91 12 WRENCH 4 58...

Page 40: ...IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 05 16...

Page 41: ...only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 532 19 96 83 DECAL DANGER 3 532 19 96 82 DECAL DANGE...

Page 42: ...42 SERVICE NOTES...

Page 43: ...43 SERVICE NOTES...

Page 44: ...r commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accordanc...

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