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42

REPAIR PARTS 

SNOW THROWER - MODEL  PR270A  (96192009601)

COMPLETE ENGINE - 580426005

KEY  PART 

NO.   NO. 

DESCRIPTION

KEY  PART 

NO.   NO. 

DESCRIPTION

1    532 42 05-78   CYLINDER HEAD ASSEMBLY - 

208CC (INCL. GASKET)

2    532 42 05-79   PUSH ROD & PLATE KIT (208CC)

(INCL. VALVE COVER GSKT)

3    587 17 69-01   VALVE COVER (208CC)    

(INCL. GASKET)

4     N/A 

 N/A

5    532 42 05-82   PISTON & ROD ASSEMBLY (208CC)

6    532 42 05-83   CONNECTING ROD ASSEMBLY 

(208CC)

7    532 42 05-84   CAMSHAFT - MCR (208CC)

8    532 42 92-35   FLYWHEEL - ELECTRIC START 

(2-CHARGING MAGNETS) (208CC)

9    532 42 05-86   COOLING FAN - FLYWHEEL (PLAS-

TIC - 208CC)

10   532 44 66-42   CRANKSHAFT (#18 KEYED 208CC 

SNOW)

13   532 43 65-63   MUFFLER ASSEMBLY-GEN LL 

SNOW

14   532 43 65-64   FUEL TANK (208CC-SNOW) (2.7L 

BLACK W/PLASTIC CAP - GEN II)

15   532 42 92-34   FUEL TANK ON/OFF VALVE 

(PETCOCK) - GEN II SNOW

16   532 42 49-42   FUEL TANK CAP - BLACK CLLCK 

STYLE (VENTED) SAME AS 4301.1

17   585 02 04-02   CARBURETOR(L10-1) (GEN II 

SNOW 208CC-W/GSKTS & 

SPACER)-OBSOLETE

18   532 44 39-34   IGNITION COIL (CDI) (208CC)

(STANDARD)

19   N/A 

 N/A

20   532 42 49-39   SPARK PLUG

21   532 42 49-57   ON/OFF SWITCH - ROCKER

22   N/A 

 N/A

23   532 43 21-44   FUEL HOSE KIT (1/4' ID X 318MM 

- SS SNOW)

24   532 42 92-59   SPEED CONTROL BRACKET 

(FIXED)

25   532 42 96-46   GOVERNOR GEAR ASSEMBLY 

(136/208CC)

26   581 76 87-01   GOVERNOR ARM & LINK KIT 

(208CC SNOW - 3600 FIXED RPM)

27   532 42 06-02   GOVERNOR ARM PADDLE

28   532 43 69-67   RECOIL STARTER ASSY(ROUND-

BLACK)SNOW

Summary of Contents for PR270A

Page 1: ...Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 115 82 01 27 Rev 1 Gasoline containing up to 10 ethanol E10 is...

Page 2: ...tectors to avoid damage to hearing Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cr...

Page 3: ...ting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes 9 Neveroperatethe...

Page 4: ...IGNITION KEY S 1 LOCKNUT 5 16 18 1 CARRIAGE BOLT 5 16 18 x 5 8 1 LOCKNUT 1 4 20 1 NYLON WASHER 1 SHOULDER BOLT 1 4 20 1 SPRING 2 SHEAR BOLTS 1 4 20 x 1 3 4 2 LOCKNUTS 1 4 20 1 LOCKNUT 3 8 3 KNOB 2 CAR...

Page 5: ...ible loose parts and parts boxes from carton 2 Cut down all four corners of carton and lay panels flat 3 Removethetwo 2 screwssecuringtheaugerhousing to the pallet and remove additional steel brackets...

Page 6: ...nun dersideofchuterotatorheadwithholesinchutebracket 3 With chute rotator head and chute bracket aligned position chute rotator head on pin and threaded stud of mounting bracket 4 Install locknut on t...

Page 7: ...CE EAR PROTECTION RECOMMENDED DANGER OR WARNING SNOW DISCHARGE TRACTION DRIVE CONTROL DISENGAGED ENGAGED ROTATE LEFT ROTATE RIGHT CHUTE ROTATION IGNITION KEY INSERT TO START AND RUN CHOKE CLOSED START...

Page 8: ...when snow thrower is not in use Electric start button used for starting the engine Recoil starter handle used for starting engine Primer pumps additional fuel from the carburetor to the cylinder for...

Page 9: ...R CHUTE DEFLECTOR REMOTE CONTROL LEVER TO THROW SNOW See Fig 12 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to en...

Page 10: ...llow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process OPERATION USING THE CLEAN OUT TOOL See Fig 13 In certain sno...

Page 11: ...FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 16 Fill fuel tank to bottom of tank filler...

Page 12: ...ion 3 Rotate choke control to FULL position 4 Push the primer three 3 times NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes befor...

Page 13: ...ou should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipm...

Page 14: ...ated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in c...

Page 15: ...connect spark plug wire from spark plug Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1...

Page 16: ...nual AUGER BELT REPLACEMENT See Fig 20 TO REMOVE AUGER BELT 1 Remove upper 5 16 bolts and lower 1 4 bolts from both sides of the frame assembly Do not discard bolts 2 Loosen but DO NOT REMOVE lower 5...

Page 17: ...er arm 3 Remove return spring holding the swing plate in place 4 Remove arm bolt and drive belt tensioner arm 5 Remove pulley bolt engine pulley and drive belt from engine 6 Remove the top bolt holdin...

Page 18: ...el system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in t...

Page 19: ...Remove ice and snow on and around fuel tank cap 4 Dirty or clogged muffler 4 Clean or replace muffler Engine idles or runs roughly 1 Choke is in FULL position 1 Move choke to OFF position 2 Blockage...

Page 20: ...component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and voi...

Page 21: ...X AUGER 2 586 60 72 02 IMPELLER STEEL 3 587 40 24 01 PULLEY IMPELLER SCREW ON 4 585 05 69 01 CHUTE DISCHARGE BASE 5 532 18 40 95 BRACKET CORNER DISCHARGE BASE 6 588 07 75 01 BOLT SHEAR 1 4 20 7 873 80...

Page 22: ...thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PR270A 96192009601 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 05 09 011 C 1 2 3 4 5X 5X 1 581...

Page 23: ...d your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PR270A 96192009601 AUGER HOUSING IMPELLER ASSEMBLY 05 09 039 A 1 2 3 1 532 19 21 99 TOOL CLEANOUT...

Page 24: ...ven in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 05 12 00...

Page 25: ...l Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 4 5 5 5 6 7 05 08 010 A 1 587 80 34 01 CABLE CHUTE ROTATO...

Page 26: ...uipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 3 4 4 1 2 5 6 7 8 05 08 011 B 1 588 11 37 02 CABLE CONTROL DRIVE 2 588...

Page 27: ...to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PR270A 96192009601 CONTROL PANEL DISCHARGE CHUTE 3 3 4 5 1 2 2 05...

Page 28: ...nty REPAIR PARTS SNOW THROWER MODEL PR270A 96192009601 CONTROL PANEL DISCHARGE CHUTE KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 05 07 021 A 1 581 13 12 06 CONSOLE BASE MULTI CONTROL...

Page 29: ...TROL SPEED DEFL 2 581 24 16 02 LEVER CONTROL CHUTE ROT 3 581 32 97 01 BOLT SHOULDER 1 4 20 4 581 32 96 01 SPRING COMPRESSION 5 586 66 89 01 NUT FL LOCK 1 4 20 6 584 46 84 02 BRACE SUPPORT SPEED 7 587...

Page 30: ...E 1 588 07 78 02 CHUTE WELDMENT INCLUDES 1 6 2 DEFLECTOR WELDMENT 3 DEFLECTOR SEAL 4 POP RIVET 5 CHUTE SNOW SHIELD 6 SHIELD STRAP RETAINER 7 586 96 15 01 CABLE ASM DEFLECTOR BOWDEN 8 581 32 94 01 PIN...

Page 31: ...urer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 2 3 4 4 05 05 001 E 1 588 67 21 02 LOWER HANDLE 2 817 00 06 12 SCREW HEX WASH HD 3...

Page 32: ...imensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warra...

Page 33: ...ING ASM 4 872 11 05 06 BOLT CARRIAGE 5 16 18 X 75 GR 5 5 581 09 09 01 HUB RUBBER WHEEL 6 581 09 10 02 RUBBER WHEEL PLATE 7 812 00 00 22 E RING 8 581 12 19 01 SHAFT 7 TOOTH REDUCTION 9 580 75 61 02 RET...

Page 34: ...re to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 1 2 2 3 3 3 4 6 5 5 6 7 8 05 03 001 B 1 532 44 49 49 WASHER 1 00 2 587 97 89 01 HEX BUSHING...

Page 35: ...Y PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 05 01 002 A 1 583 94 05 02 SMALL MOUNTING PLATE 580 42 60 05 COMPLETE LCT ENGINE PW2HK18650178E 3 4 1 2 2 2 2 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 7 7...

Page 36: ...m IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 4 4...

Page 37: ...0 04 05 00 LOCKWASHER 5 16 SPLIT HVY 4 874 61 05 12 CAPSCREW HEXHD 5 16 24 X 75 GR 5 5 581 33 82 03 IDLER ARM DRIVE WELDMENT 6 873 80 05 00 NUT NYLOCK 5 16 18 7 532 05 92 89 WASHER FLAT 328 X 1 00 X 0...

Page 38: ...hes 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIP...

Page 39: ...09 B 1 1 532 44 30 59 SAFETY IGNITION KEY KIT 12 11 3 4 1 2 5 6 7 8 9 10 05 18 008 B 1 588 07 75 01 BOLT 1 4 20 X 1 81 2 873 80 04 00 NUT NYLOCK 1 4 20 3 501 41 73 01 BOLT SHOULDER 4 585 69 14 01 NUT...

Page 40: ...IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 3 4 05 16...

Page 41: ...ly Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 3 532 19 96 82 DECAL DANGER DEFLECTOR 4 532 18 40 45 DECA...

Page 42: ...8 KEYED 208CC SNOW 13 532 43 65 63 MUFFLER ASSEMBLY GEN LL SNOW 14 532 43 65 64 FUEL TANK 208CC SNOW 2 7L BLACK W PLASTIC CAP GEN II 15 532 42 92 34 FUEL TANK ON OFF VALVE PETCOCK GEN II SNOW 16 532 4...

Page 43: ...CYLINDER 52 532 42 49 49 PRIMER BULB WITH HOSE SNOW 53 532 42 49 54 SAFETY KEY SWITCH SNOW INCL KEYS 54 532 44 30 59 KEY SET RED 2 SNOW 55 532 43 26 86 OIL DRAIN TUBE SNOW 136 208CC 56 585 77 33 01 C...

Page 44: ...05 18 16 TH Printed in the U S A...

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